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Spiral flow instability between a rotor and a stator in high-speed turbomachinery and its relation to fan noise

Published online by Cambridge University Press:  26 June 2023

Takao Suzuki*
Affiliation:
Noise, Vibration & Emissions, The Boeing Company, Seattle, WA 98124, USA
*
†Email address for correspondence: takao.suzuki@boeing.com

Abstract

Hydrodynamic instabilities in the interstage of turbomachinery and their relation to fan broadband noise are investigated over wide operating conditions. By applying compressible linear stability analysis to the velocity profiles of NASA's high-speed fan rig, source diagnostic test (SDT), three distinct unstable regimes are found: the first mode amplifies disturbances over a wide frequency range including the rotor speed. The second mode rotates much slower and develops inside the outer-wall boundary layer. The third mode spins in the opposite direction. An approach equivalent to dynamic mode decomposition (DMD) successfully extracts these modes from a database of improved delayed detached-eddy simulation (IDDES) solving the SDT geometry at approach and cut-back conditions: the extracted DMD modes generally capture the characteristics of eigenfunctions predicted by the linear stability analysis. At the approach condition, the first two unstable modes seem to interact inside the outer-wall boundary layer, while at the cut-back condition, disturbances associated with the first regime migrate away from the wall. Moreover, outer-wall pressure fluctuations of the IDDES database are Fourier decomposed in the interstage: coherent structures extracted using proper orthogonal decomposition are found to be dominated by duct acoustic modes, and they can be mapped not only to interaction tones but also to broadband noise likely associated with the interaction between disturbances in the rotor wakes and quasi-stationary structures near the outer wall. This interaction noise appears to be radiated to both inlet and exhaust with similar azimuthal-mode distributions; however, the importance relative to other noise sources decreases with the engine speed.

JFM classification

Information

Type
JFM Papers
Copyright
© The Boeing Company, 2023. Published by Cambridge University Press
Figure 0

Figure 1. Schematic diagram illustrating major fan-noise sources.

Figure 1

Figure 2. Mean-flow characteristics in the interstage. Velocity profiles are taken from the IDDES at an approach condition ($61.7\,\%$ RPM). (a) Comparison of the azimuthal mean-velocity profiles. (b) Stability criterion (6.1) in Heaton & Peake (2006) for $m = 22$.

Figure 2

Table 1. Operating conditions of different engine speeds for SDT.

Figure 3

Figure 3. Computational domain of the IDDES. (a) Computational mesh (every other point in $x$ and $y$) and their azimuthal grid counts. (b) Vorticity field at $61.7\,\%$ RPM.

Figure 4

Figure 4. Mean-velocity profiles in the interstage of SDT at three engine speeds (normalized by the ambient speed of sound) at $x/D \approx 0.18$ computed by the IDDES. (a) Azimuthal velocity. (b) Axial velocity.

Figure 5

Figure 5. Neutrally stable boundaries in the interstage of SDT for $m = 22$ at $61.7\,\%$ RPM. (a) Frequency dependence. (b) Wavenumber dependence.

Figure 6

Figure 6. Neutrally stable boundaries in the interstage of SDT for $m = 22$ at $87.5\,\%$ RPM. (a) Frequency dependence. (b) Wavenumber dependence.

Figure 7

Figure 7. Neutrally stable boundaries in the interstage of SDT for $m = 22$ at $100\,\%$ RPM. (a) Frequency dependence. (b) Wavenumber dependence.

Figure 8

Figure 8. Neutrally stable boundaries in the interstage of SDT for $m = 39$ at $61.7\,\%$ RPM. (a) Frequency dependence. (b) Wavenumber dependence.

Figure 9

Figure 9. Dispersion relations as a spatial problem of SDT for $m = 22$ at $61.7\,\%$ RPM. (a) Axial wavenumber. (b) Growth rate.

Figure 10

Figure 10. Eigenvalue distribution of $k_x$ at $61.7\,\%$ RPM ($Re = 10^5$); (a) $m = 22$ at $\omega = 72$, (b) $m = -22$ at $\omega = 49$.

Figure 11

Figure 11. Dispersion relations as a spatial problem of SDT for $m = 22$ at $87.5\,\%$ RPM. (a) Axial wavenumber. (b) Growth rate.

Figure 12

Figure 12. Eigenvalue distribution of $k_x$ at $87.5\,\%$ RPM ($Re = 10^5$); (a) $m = 22$ at $\omega = 77$, (b) $m = -22$ at $\omega = 43$.

Figure 13

Figure 13. Dispersion relations as a spatial problem of SDT for $m = 22$ at $100\,\%$ RPM. (a) Axial wavenumber. (b) Growth rate.

Figure 14

Figure 14. Eigenfunctions of the two unstable regimes for $m = 22$ at $61.7\,\%$ RPM ($Re = 10^5$). (a) First mode ($\omega = 33$ in figure 9). (b) Second mode ($\omega = 9$). (i) Axial-velocity fluctuation. (ii) Azimuthal-velocity fluctuation. (iii) Pressure fluctuation.

Figure 15

Figure 15. Eigenfunctions of the two unstable regimes for $m = 22$ at $87.5\,\%$ RPM ($Re = 10^5$). (a) First mode ($\omega = 119$ in figure 11). (b) Second mode ($\omega = 7$). (i) Axial-velocity fluctuation. (ii) Azimuthal-velocity fluctuation. (iii) Pressure fluctuation.

Figure 16

Figure 16. Dispersion relations of different azimuthal modes at $61.7\,\%$ RPM ($Re = 10^5$). (a) Axial wavenumber. (b) Growth rate.

Figure 17

Figure 17. Peak growth rates as a function of the azimuthal mode at $Re = 10^5$; (a) $61.7\,\%$ RPM, (b) $87.5\,\%$ RPM.

Figure 18

Figure 18. Surfaces on which DMD modes are extracted. (a) Mid-station plane and quasi-cylindrical surface. (b) Position of the quasi-cylindrical surface relative to turbulent kinetic energy at $x \approx 0.18$.

Figure 19

Figure 19. Typical DMD modes near the wall for $m = 23$ at $61.7\,\%$ RPM. Colour schemes are common to all plots. (a) Second DMD mode representing the second unstable regime. (b) Fifth DMD mode representing the first unstable regime. (i) Amplitude. Line patterns are common to all components. (ii) Phase. Negative slope denotes an upstream-propagating mode and vice versa.

Figure 20

Figure 20. Typical DMD modes near the wall for $m = 18$ at $87.5\,\%$ RPM. Colour schemes and line patterns are the same as figure 19. (a) First DMD mode representing the second unstable regime. (b) Third DMD mode representing the first unstable regime. (i) Amplitude. (ii) Phase.

Figure 21

Figure 21. Dispersion relations of the first $10$ DMD modes overlaid from $m = 14$ to $41$. $\omega$ and $k_x$ are multiplied by $\times B/m$ (i.e. normalized to $m = 22$); (a) $61.7\,\%$ RPM, (b) $87.5\,\%$ RPM.

Figure 22

Figure 22. Typical DMD modes on the mid-station plane at $61.7\,\%$ RPM ($m = 23$). (a) Second DMD mode ($\omega = 31.1$). (b) Fourth DMD mode ($\omega = 0.11$). (i) Axial-velocity fluctuation. (ii) Azimuthal-velocity fluctuation.

Figure 23

Figure 23. Typical DMD modes on the mid-station plane at $87.5\,\%$ RPM ($m = 18$). (a) Second DMD mode ($\omega = 27.1$). (b) Third DMD mode ($\omega = 78.5$). (i) Axial-velocity fluctuation. (ii) Azimuthal-velocity fluctuation.

Figure 24

Figure 24. Azimuthal-mode decomposition of the wall SPL in the interstage. Horizontal white dotted lines denote the BPF and the harmonics. Skewed V-shape black dashed lines represent the cut-on boundaries predicted by (4.8). Inclined magenta dashed line denotes the rotor speed interacting with the threshold $m_0$; (a) $61.7\,\%$ RPM ($m_0 = -39$), (b) $87.5\,\%$ RPM ($m_0 = -57$).

Figure 25

Figure 25. First snapshot POD mode of the wall-pressure fluctuation at $61.7\,\%$ RPM. (a) Unwrapped pressure contour. (b) Azimuthal-mode distribution averaged over $x$. (c) Frequency spectrum of the POD-mode coefficient.

Figure 26

Figure 26. Fourth snapshot POD mode of the wall-pressure fluctuation at $61.7\,\%$ RPM. Same layout as figure 25.

Figure 27

Figure 27. Third snapshot POD mode of the wall-pressure fluctuation at $87.5\,\%$ RPM. (a) Unwrapped pressure contour. (b) Azimuthal-mode distribution averaged over $x$. (c) Frequency spectrum of the POD-mode coefficient.

Figure 28

Figure 28. Fifth snapshot POD mode of the wall-pressure fluctuation at $87.5\,\%$ RPM. Same layout as figure 27.

Figure 29

Figure 29. Azimuthal-mode decomposition of the duct-mode PWL at $61.7\,\%$ RPM. Horizontal white lines and inclined magenta line are the same as figure 24. Yellow inclined lines denote the azimuthal peaks identified in figure 31. (a) Inlet. (b) Exhaust.

Figure 30

Figure 30. Azimuthal-mode decomposition of the duct-mode PWL at $87.5\,\%$ RPM. (a) Inlet. (b) Exhaust.

Figure 31

Figure 31. Integrated PWL along the inclined lines on the azimuthal PWL contours in the inlet and the exhaust (scaled by dB on the left axis). Integrated SPL of the azimuthal SPL contours in the interstage is also plotted (offset by $25$ dB); (a) $61.7\,\%$ RPM, (b) $87.5\,\%$ RPM.

Figure 32

Figure 32. Breakdown of the PWL spectra at $61.7\,\%$ RPM assessed by the steps given by Suzuki et al. (2022). Line patterns: $-~-~-$, total; $\cdot \cdot \cdot \cdot \cdot$, background; —–, segregated. (a) Inlet. (b) Exhaust.

Figure 33

Figure 33. Breakdown of the PWL spectra at $87.5\,\%$ RPM assessed by the steps given by Suzuki et al. (2022). Line patterns are the same as figure 32. (a) Inlet. (b) Exhaust.

Figure 34

Figure 34. Comparison of the phase-locked velocity components at $87.5\,\%$ RPM. Time-averaged and r.m.s. axial and azimuthal components at $x \approx 0.18$ are displayed. (a) IDDES. (b) LDV (figure is taken from Gonzalez-Martino & Casalino (2018) with permission).

Figure 35

Figure 35. Comparison of PWL spectra between the IDDES and the SDT data at $61.7\,\%$ RPM. (a) Inlet. (b) Exhaust.

Figure 36

Figure 36. Comparison of PWL spectra between the IDDES and the SDT data at $87.5\,\%$ RPM. Line patterns are the same as figure 35. (a) Inlet. (b) Exhaust.