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Mathematical modelling of impurity deposition during evaporation of dirty liquid in a porous material

Published online by Cambridge University Press:  10 May 2024

Ellen K. Luckins*
Affiliation:
Mathematics Institute, Zeeman Building, University of Warwick, Coventry CV4 7AL, UK
Christopher J.W. Breward
Affiliation:
Mathematical Institute, University of Oxford, Andrew Wiles Building, Woodstock Road, Oxford OX2 6GG, UK
Ian M. Griffiths
Affiliation:
Mathematical Institute, University of Oxford, Andrew Wiles Building, Woodstock Road, Oxford OX2 6GG, UK
Colin P. Please
Affiliation:
Mathematical Institute, University of Oxford, Andrew Wiles Building, Woodstock Road, Oxford OX2 6GG, UK
*
†Email address for correspondence: ellen.luckins@warwick.ac.uk

Abstract

When a contaminated liquid evaporates from within a porous material, the impurities or dirt accumulate and deposit within the pore space. This occurs during the cleaning of filters and fouling of textiles, and is related to the ‘coffee-ring’ problem. To investigate how and where dirt is deposited in the pore space, we present a model for the motion of an evaporation front through a porous material, and the related accumulation, transport, and deposition of dirt, assuming that the liquid remains stationary. For physically relevant parameters, vapour transport out of the porous material is quasi-steady and we derive a single ordinary differential equation describing the motion of the evaporation front in time. Model solutions exhibit spatially non-uniform profiles of the deposited dirt-layer thickness through the porous material. The dirt accumulation and evaporation problems are coupled: deposited dirt hinders vapour transport through the porous material, slowing the evaporation. We identify two scenarios in which the porous material becomes clogged with dirt. Accumulation of suspended dirt at the evaporating interface along with slow dirt diffusion results in the deposited dirt layers clogging the pores at the evaporating interface, halting the drying and trapping liquid in the porous material. Alternatively, slow dirt deposition results in the suspended dirt being pushed far into the porous material by the evaporation, eventually leaving only dirt (with no liquid) in the pore space. We investigate the dynamics of both clogging scenarios, characterising the parameter regimes for which each occurs. Both clogging scenarios must be avoided in practice since they may be detrimental to future filter efficacy or textile breathability.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2024. Published by Cambridge University Press.
Figure 0

Figure 1. Schematic showing the evaporation front at $y=h(x,t)$ moving through the pore space (length scale $d$) of a porous material (of depth $l\gg d$), with dirt depositing in a layer of thickness $R(x,y,t)$ on the circular solid inclusions with radius $r_0$. The unit normal to the solid or dirt boundary of the pore space is $\boldsymbol {n}_s$, while the evaporating interface has unit normal $\boldsymbol {m}$.

Figure 1

Figure 2. Early time solution behaviour. Coloured lines show the variation of the solution of (4.9) and (4.10) with the suspended dirt diffusion time scale $\sigma$. Green dashed lines are the small-$\sigma$ approximations (4.11), while black dashed lines are the large-$\sigma$ approximations (4.13). Here we use the form $f(\theta )=1-\theta$ and set $\alpha =0$, so that $\hat {\theta }=1$. We additionally set $\nu =0.5$.

Figure 2

Figure 3. Early time solutions (4.3), (4.7a,b) and (4.8) (dotted lines) compared with numerical solutions (solid lines) of the full model (2.20), for $\sigma =0.01$ (a,b) $\sigma =1$, (c,d) and $\sigma =10$ (e,f). The profiles of $\rho$, $\theta$ and $R$ in figures a, c, and e are at times for which $H=0.3$ (towards the end of what we would consider ‘early’ time, especially in the small-$\sigma$ case). Throughout the figure we take $f(\theta )=1-\theta$, $\kappa =1$, $\theta _{IC}=0.1$, $\nu =0.5$, $\delta =10^{-3}$, $r_0=0.2$, $\alpha =0$ and $\beta =0$.

Figure 3

Figure 4. The effect of suspended dirt accumulation on the evaporation, for $\kappa =0$ and $\sigma \ll 1$. Numerical solutions of (2.20) shown with $\kappa =0$ (no dirt deposition), alongside the solution of (5.4) in the limit $\sigma \rightarrow 0$, (taking $f(\theta )=1-\theta$ and $\alpha =0$). Throughout the figure we take $\nu =0.5$ and $r_0=0.2$. (a) Motion of the evaporation front $H(T)$ for various $\sigma$, with $\theta _{IC}=0.3$. (b) Vapour density and suspended dirt volume fraction profiles at the same time $T=0.2$ for various $\sigma$, with $\theta _{IC}=0.3$. (c) Effect of $\theta _{IC}$ on the evaporating interface motion. Dashed lines are $1-\theta _{IC}$.

Figure 4

Figure 5. The two clogging behaviours: dry clogging (a) for which $\theta =\hat {\theta }$ for $Y>H$ when the system clogs, so that (almost) pure dirt remains with negligible liquid trapped; and wet clogging (b) for which a mixture of liquid and dirt is trapped in $Y>H$ by the clogging.

Figure 5

Figure 6. Numerical solution of (2.20) for small $\kappa$ showing dry-clogging behaviour, using parameter values $\kappa =0.04$, $\sigma =1$, $\theta _{IC}=0.3$. (a) Profiles of $\rho$, $\theta$ and $R$ very close to the clogging time $T_{end}$. (b) The motion $H(T)$ of the evaporation front.

Figure 6

Figure 7. Phase plane dynamics in the outer region when $\kappa \gg 1$. Black curves show trajectories, with the system moving down these curves from $(0,\theta _{IC})$ to the attractor at $\theta =\beta$ (direction shown by arrows). For $\theta _{IC}>\theta _{IC}^{crit}$, the trajectory hits $R=R_{clog}$ before reaching $\theta =\beta$. Here we take $\theta _*=1$, $\beta =0.15$, $r_0=0.2$.

Figure 7

Figure 8. Numerical solution of (2.20) for large deposition rate $\kappa =100$. We also take $f(\theta )=1-\theta$, $\alpha =0$, $\beta =0$, $\nu =0.5$, $\sigma =1$, $\theta _{IC}=0.4$, $\delta =10^{-3}$ and $r_0=0.2$. The green dashed lines in figures (a–d) show the clogging point, $R_{clog}=0.5-r_0$, which is not attained in this simulation. Results are shown for (a) $T=0.0025$, (b) $T=0.005$, (c) $T=0.01$, (d) $T=0.1$, (e) Motion of the evaporation front.

Figure 8

Figure 9. Wet clogging: numerical solution of (2.20) for large deposition rate $\kappa =100$ and $\theta _{IC}=0.6$. We also take $f(\theta )=1-\theta$, $\alpha =0$, $\beta =0$, $\sigma =1$, $\nu =0.5$, $\delta =10^{-3}$ and $r_0=0.2$. The green dashed line shows the clogging point, $R_{clog}=0.5-r_0$, which is attained at $T\approx 5.1\times 10^{-3}$ in this simulation. The profiles in (a) are at the time when the system clogs with $R=R_{clog}$ at $Y=H$.

Figure 9

Figure 10. The black curves are the analytic solution (a) $\theta$ given by (6.19) and (b) $R$ for $Y>H$ given by (6.20), of the paradigm problem (6.17), at various times through the drying, with arrows showing increasing time. The red curve in (b) shows the final deposited dirt layer after the drying is completed. We have taken parameter values $\kappa =100$, $\nu =0.5$, $\sigma =1$, $\theta _{IC}=0.1$ and $r_0=0.4$.

Figure 10

Figure 11. The maximum of $R$ for the paradigm problem. (a) The solution $\tau _*$ of (6.22) as a function of $B$, with the large $B$ limit $\sqrt {3/2}$ (red dashed) and the small-$B$ limit, namely the (non-negligible) root of $\tau _* \textrm {e}^{-\tau _*^2}=\sqrt {{\rm \pi} }B^2$ (green dashed). (b) The (scaled) maximum value of $R_{max}$, given by (6.25), against $B$. For small $B$, we have $G\sim 1$ while, for large $B$, we have $G\sim \textrm {e}^{-3/2}(\sqrt {6}-1) B^2$ (red dashed).

Figure 11

Figure 12. The critical initial suspended dirt volume fraction (6.27) predicted in the paradigm case, as a function of $\sigma$. Dashed curves are the low- and high-$\sigma$ limits (6.28). We take parameter values $r_0=0.45$, $\nu =0.1$ and $\theta _*=1$.

Figure 12

Figure 13. The numerically computed critical initial suspended dirt volume fraction $\theta _{IC}^{crit}$, in the case of large $\kappa =100$, and with (a) $r_0=0.45$ and (b) $r_0=0.2$. We also show the upper bound, (6.8), and the prediction of the paradigm model, (6.27), for $\theta _{IC}^{crit}$. Throughout the figure we take $f=1-\theta$, $\alpha =0$, $\beta =0$ and $\nu =0.5$, and use $\delta =10^{-3}$ for the numerical simulation.

Figure 13

Figure 14. Clogging behaviour of (2.20) as $\kappa$ is varied. (a) The end position $H_{end}$ when the evaporation terminates, so $H_{end}=1$ if the drying is complete without clogging, $H_{end}<1$ indicates clogging. (b) The total volume of liquid remaining in the pore space when the evaporation terminates. In both (a,b), the red dashed line indicates the upper estimate (6.8) for the wet-clogging criterion. Throughout the figure we take $\sigma =0.1$, $f=1-\theta$, $\alpha =0$, $\beta =0$, $\nu =0.5$, $r_0=0.2$ and $\delta =10^{-3}$.

Figure 14

Figure 15. Schematic illustrating the homogenisation and boundary layer analysis. The solid microstructure of the porous material is shown by the grey circles in the insets, the gas–vapour mixture is shown in yellow and the dirt–liquid mixture in blue. The brown regions denote the layer of deposited dirt that is built up on the solid microstructure.