Hostname: page-component-74656f9884-6grmk Total loading time: 0 Render date: 2026-11-05T16:11:37.565Z Has data issue: false hasContentIssue false

Development of ultrafine grained Al 7075 by cryogenic temperature large strain extrusion machining

Published online by Cambridge University Press:  20 September 2018

Xiaolong Yin
Affiliation:
School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510641, China
Yunyun Pi
Affiliation:
School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510641, China
Di He
Affiliation:
School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510641, China
Jiayang Zhang
Affiliation:
School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510641, China
Wenjun Deng*
Affiliation:
School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510641, China
*
a)Address all correspondence to this author. e-mail: dengwj@scut.edu.cn

Abstract

Large strain extrusion machining (LSEM) emerges as an innovative severe plastic deformation method of fabricating ultrafine grained materials. However, substantial heat generated during LSEM would sacrifice the mechanical properties of materials. Cryogenic temperature (CT) LSEM is put forward to overcome this shortcoming. The Al 7075 was processed by cryogenic and room temperature (RT) LSEM to investigate their comparative effects on mechanical and microstructural properties. Results indicate that the chip morphology of CT LSEM is featured with better integrity. Grains are refined to less than 200 nm by CT LSEM. A more complicated microstructure with high dislocation density is observed in the CT LSEM specimens. The hardness of cryogenic and RT LSEM specimens increases with the compression ratio and reaches the highest values of 187HV and 170HV, respectively. Dislocation strengthening is the main contributor, accounting for the higher hardness of CT LSEM specimens.

Information

Type
Article
Copyright
Copyright © Materials Research Society 2018 
Figure 0

FIG. 1. Schematic view of LSEM, the material undergoes extrusion and shear simultaneously when it enters into the extrusion channel formed by the cutting tool and the constraining tool, obtaining a shape-controlled chip. The chip thickness tch is determined a prior unlike the conventional machining in which the chip is formed naturally.

Figure 1

FIG. 2. Photographic view of the setup for LSEM and associated geometric parameters.

Figure 2

FIG. 3. Mesh and boundary condition settings for LSEM. During LSEM, the workpiece is maintained stationary while the tools move at a speed of V, the top sides of the workpiece and the lower-left sides of the cutting tool and the lower-right sides of the constraining tool are set as heat exchange boundaries between the workpiece and the tools.

Figure 3

FIG. 4. Chip morphology difference created by (a) RT-LSEM and (b) CT-LSEM with the compression ratio of λ = 1.8.

Figure 4

FIG. 5. Predicted temperature distributions of (a) RT-LSEM and (b) CT-LSEM with the compression ratio of λ = 1.8.

Figure 5

FIG. 6. OM images of the (a) RT-LSEM and (b) CT-LSEM samples for λ = 1.4; (c) RT-LSEM and (d) CT-LSEM samples for λ = 1.8, (e) as the solution-treated Al 7075 alloy (the starting material).

Figure 6

FIG. 7. TEM images and SAED patterns (insets) of the Al 7075 alloy subjected to (a) CT-LSEM and (b) RT-LSEM for λ = 1.4; (c) CT-LSEM and (d) RT-LSEM for λ = 1.8; the white-colored and the black-colored arrows in (b) and (d) represent ηʹ and η precipitates, respectively.

Figure 7

FIG. 8. Shear strains as a function of compression ratios for the rake angle of 20°.

Figure 8

FIG. 9. Variations in hardness of the Al 7075 alloy processed by RT-LSEM and CT-LSEM for different compression ratios.

Figure 9

FIG. 10. Vickers hardness of samples processed by RT-LSEM and CT-LSEM as a function of d−1/2.