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High shear treatment of concentrates and drying conditions influence the solubility of milk protein concentrate powders

Published online by Cambridge University Press:  24 September 2012

Mary Ann Augustin*
Affiliation:
CSIRO Animal Food and Health Sciences, 671 Sneydes Road, Werribee, Victoria 3030, Australia
Peerasak Sanguansri
Affiliation:
CSIRO Animal Food and Health Sciences, 671 Sneydes Road, Werribee, Victoria 3030, Australia
Roderick Williams
Affiliation:
CSIRO Animal Food and Health Sciences, 671 Sneydes Road, Werribee, Victoria 3030, Australia
Helen Andrews
Affiliation:
CSIRO Animal Food and Health Sciences, 671 Sneydes Road, Werribee, Victoria 3030, Australia
*
*For correspondence; e-mail: maryann.augustin@csiro.au
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Abstract

The solubility of milk protein concentrate (MPC) powders was influenced by the method used for preparing the concentrate, drying conditions, and the type of dryer used. Increasing total solids of the ultrafiltered concentrates (23% total solids, TS) by diafiltration to 25% TS or evaporation to 31% TS decreased the solubility of MPC powders (80–83% protein, w/w dry basis), with ultrafiltration followed by evaporation to higher total solids having the greater detrimental effect on solubility. High shear treatment (homogenisation at 350/100 bar, microfluidisation at 800 bar or ultrasonication at 24 kHz, 600 watts) of ultrafiltered and diafiltered milk protein concentrates prior to spray drying increased the nitrogen solubility of MPC powders (82% protein, w/w dry basis). Of the treatments applied, microfluidisation was the most effective for increasing nitrogen solubility of MPC powders after manufacture and during storage. Manufacture of MPC powders (91% protein, w/w dry basis) prepared on two different pilot-scale dryers (single stage or two stage) from milk protein concentrates (20% TS) resulted in powders with different nitrogen solubility and an altered response to the effects of microfluidisation. Microfluidisation (400, 800 and 1200 bar) of the concentrate prior to drying resulted in increased long term solubility of MPC powders that were prepared on a single stage dryer but not those produced on a two stage spray dryer. This work demonstrates that microfluidisation can be used as a physical intervention for improving MPC powder solubility. Interactions between the method of preparation and treatment of concentrate prior to drying, the drying conditions and dryer type all influence MPC solubility characteristics.

Information

Type
Research Article
Copyright
Copyright © Proprietors of Journal of Dairy Research 2012
Figure 0

Fig. 1. MPC powder produced using different concentration processes and drying conditions. Fresh skim milk was used for production of MPC powder with 80–83% w/w protein, dry basis; in = inlet temperature and out = outlet temperature of spray dryer.

Figure 1

Fig. 2. MPC powder production. Skim milk reconstituted from skim milk powder was used. Ultrafiltration and diafiltration was carried out to obtain 22% TS concentrate for production of MPC powder (82% w/w protein, dry basis).

Figure 2

Fig. 3. MPC powder production from commercial concentrate. Concentrates at 20% TS intended for manufacture of MPC powder (91% w/w protein, dry basis) was obtained from a commercial producer to evaluate the effects of microfluidisation using two different spray dryers.

Figure 3

Table 1. Composition of milk protein concentrates and milk protein concentrate powders made from fresh skim milk

Figure 4

Table 2. Properties of MPC powders made from concentrates (∼22% TS) that were homogenised (350/100 bar), microfluidised (800 bar) and ultrasonicated (24 kHz, 160 ml/min @ 600 watts) prior to spray drying†

Figure 5

Fig. 4. Comparison of nitrogen solubility of MPC powders (91% w/w, dry basis) during storage. Commercial concentrates were either dried directly (control ●) or microfluidised (400 ■, 800 ◆and 1200 bar ▲) prior to drying. Data indicate average±sd from three independent powder processing runs.

Figure 6

Fig. 5. Comparison of nitrogen solubility of MPC powders (91% protein, w/w dry basis), produced on two different dryers, during storage. Two pilot scale spray dryers [Single stage (Drytec) ■; Two stage (FSD) ●] were used to dry commercially produced concentrates. Data indicate average±sd from three independent powder processing runs.

Figure 7

Table 3. Nitrogen solubility of MPC powders (91% protein in solids, ∼5% moisture) made from commercial concentrates that were dried directly or microfluidised (800 bar) prior to spray drying on different dryers†

Figure 8

Fig. 6. Electron micrographs of MPC powders produced on different dryers [Single stage (Drytec); Two stage (FSD)] from non-microfluidised (Control) or microfluidised (800 bar) concentrates.