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Spray dispersion regimes following atomization in a turbulent co-axial gas jet

Published online by Cambridge University Press:  09 December 2021

P.D. Huck
Affiliation:
Department of Mechanical Engineering, University of Washington, Seattle, WA, 98195, USA
R. Osuna-Orozco
Affiliation:
Department of Mechanical Engineering, University of Washington, Seattle, WA, 98195, USA
N. Machicoane
Affiliation:
Department of Mechanical Engineering, University of Washington, Seattle, WA, 98195, USAUniversity of Grenoble Alpes, CNRS, Grenoble INP, LEGI, 38000 Grenoble, France
A. Aliseda*
Affiliation:
Department of Mechanical Engineering, University of Washington, Seattle, WA, 98195, USA
*
†Email address for correspondence: aaliseda@u.washington.edu

Abstract

A canonical co-axial round-jet two-fluid atomizer where atomization occurs over a wide range of momentum ratios: $M=1.9 - 376.4$ is studied. The near field of the spray, where the droplet formation process takes place, is characterized and linked to droplet dispersion in the far field of the jet. Counterintuitively, our results indicate that in the low-momentum regime, increasing the momentum in the gas phase leads to less droplet dispersion. A critical momentum ratio of the order of $M_c=50$, that separates this regime from a high-momentum one with less dispersion, is found in both the near and far fields. A phenomenological model is proposed that determines the susceptibility of droplets to disperse beyond the nominal extent of the gas phase based on a critical Stokes number, $St=\tau _p/T_E=1.9$, formulated based on the local Eulerian large scale eddy turnover time, $T_E$, and the droplets’ response time, $\tau _p$. A two-dimensional phase space summarizes the extent of these different regimes in the context of spray characteristics found in the literature.

Information

Type
JFM Papers
Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Figure 1.Experimental overview. (a) Co-axial nozzle geometry where black (blue) arrows illustrate the flow of gas (liquid). The orange dashed box illustrates the near-field region observed with back-lit imaging. (b) Back-lit image illustrating nozzle geometry and atomization process for experiment (1a) in table 1. The outer gas diameter $d_g=1\,\mathrm {cm}$, the outer liquid diameter $D_\ell =3\,\mathrm {mm}$ and the inner liquid diameter $d_\ell =2\,\mathrm {mm}$.

Figure 1

Table 1.Flow parameters: gas Reynolds number, $Re_g$, liquid Reynolds number, $Re_\ell$, momentum ratio, $M$, Weber number, $We$, mass loading, $m$. The gas (liquid) density at $25\,^\circ \mathrm {C}$, $\rho _g=1.18\,\mathrm {kg}\,\mathrm {m}^{-3}$ ($\rho _\ell =996.9\,\mathrm {kg}\,\mathrm {m}^{-3}$), gas (liquid) dynamic viscosity, $\nu _g=1.56\times 10^{-5}\,\mathrm {m}^2\,\mathrm {s}^{-1}$ ($\nu _\ell =0.90\times 10^{-6}\,\mathrm {m}^2\,\mathrm {s}^{-1}$), the liquid–gas interface surface tension $\sigma =72.0\,\mathrm {mN}\,\mathrm {m}^{-1}$.

Figure 2

Table 2.Parameters for the PDI. Magnification of the receiving optics $\beta =-f_i/f_c$ with the collimating (imaging) lens focal length $f_c$ ($f_i$), $\theta$ is the observation angle. The spatial filter (slit) width $s$. Projected probe length $L=s/|\beta |\sin (\theta )$.

Figure 3

Figure 2.Gas-phase evolution for $Re_g=[49\,200 - 130\,000]$. (a) Inverse of the average velocity (solid symbols, $U_g/U_0$) and of the fluctuating velocity (open symbols, $U_g/u^\prime$) in the axial direction. Dashed lines are the data from Panchapakesan & Lumley (1993). (b) Centreline fluctuations as a function of average velocity for all $Re_g$ and positions. Turbulence intensity ($u^\prime /U_0$) is approximately 22 % as determined by linear fit (dashed line, $R^2=0.97$). (c) Location of the half-width (50th percentile) of the average axial velocity in the radial profile (closed symbols, $r_{0.5}/d_g$). Dashed lines show the data from Panchapakesan & Lumley (1993). Location of the ten per cent width (10th percentile) of the average axial velocity in the radial profile (open symbols, $r_{0.1}/d_g$). (d) Self-similar axial velocity profiles fit by (3.5) (dashed black line) for all positions and $Re_g$.

Figure 4

Table 3.Table of constants used to characterize the gas-phase axial velocity profiles in a two-phase jet for $Re_g=[49\,200 - 130\,000]$. The decay rate of the average velocity (fluctuations) is given by $B_{\scriptscriptstyle \langle U\rangle }$ ($B_{\scriptscriptstyle u^\prime }$) with the relevant virtual origins $x_0^{\scriptscriptstyle \langle U\rangle }$ ($x_0^{\scriptscriptstyle u^\prime }$). The spreading rate of the half-width (ten per cent width) is given by $S_{0.5}$ ($S_{0.1}$) with the relevant virtual origins $x_0^{\scriptscriptstyle 0.5}$ ($x_0^{\scriptscriptstyle 0.1}$). The opening angle defined by the half-width (ten per cent width) is $\theta _{0.5}$ ($\theta _{0.1}$). Average axial velocity of the form in (3.5) is determined by $C$.

Figure 5

Figure 3.DI back-lit images in the near field. Black lines indicate gas streamlines. Relatively low (high) pressure regions indicated by encircled $p_-$ ($p_+$), red arrow indicates restorative force initiating flapping; (a) $M=25.3$ (b) $M=81.2$. DI forward-scattering images in the near and far fields for (c) $M=25.3$ and (d) $M=81.2$. The solid blue lines indicate the ten per cent width ($r_{0.1}/d_g$).

Figure 6

Figure 4.Quantification of spreading in the near field. (a) Average map giving the logarithm of the probability of liquid presence for $M=25.3$. Black corresponds to $P=1$ and white to $P=0$. (b) Black lines are slices (in linear scaling) through the average map at $x/d_g=[0.5, 1.0,1.5,2.0]$ for $M=25.3$. Plots have been shifted for clarity. Red lines are Gaussian fits where the symbols ($\bullet$, $\blacksquare$, $\blacklozenge$, $\blacktriangle$) correspond to $2\sigma$ at each position ($x/d_g=[0.5,1.0,1.5,2.0]$). (c) Evolution of $2\sigma$ profiles with downstream distance for a representative sample of momentum ratios. (d) Opening angle of the spray normalized by the opening angle of the gas phase. The dashed lines correspond to the correlation $\theta _{2\sigma }=59.9-10.6\times \log (M)$.

Figure 7

Figure 5.Comparison of VFD, $\dot {g}$, and VF, $\phi$. (a,b) VFD and VF normalized by value at centreline plotted against the self-similar coordinate $\eta =r/(x-x_0)$ for $x/d_g=[9, 12, 18, 24]$. The momentum in the liquid phase is constant while varying gas-phase momentum $M=[25, 56, 177]$.(c,d) VF and VFD profiles are normalized by the ten per cent width coordinate defined in (5.5) at $x/d_g=[18]$.

Figure 8

Figure 6.Evolution of VFD and VF profiles. (a) Normalized 10 per cent width compared against the self-similar jet solution (dashed line) for $M=[25, 56, 177]$. (b) Opening angles calculated of the VF/VFD profiles normalized by the opening angle (5.11) of the gas phase. Points in blue correspond to $Re_L=1050$, in light grey to $Re_L=2900$ and $M=5.1$,and dark grey to $Re_L=4770$ and $M=1.9$. Solid (dashed) line describes the logarithmic trend as $\theta _{0.1}^{\phi }/\theta _{0.1}^U=1.625-0.153\log (M)$ ($\theta _{0.1}^{\dot {g}}/\theta _{0.1}^U=1.625-0.153\log (M)$); (inset) difference in opening angle of VF and VFD with respect to the opening angle of the gas.

Figure 9

Figure 7.Characterization of droplet-size p.d.f.s on the spray's edge: (a) p.d.f.s for $M=25.3$, radial position $r\sim 1.5r_{0.1}$, downstream position $x/d_g=[9,18,24,36]$, ([$\bullet$, $\blacksquare$, $\blacktriangle$, $\blacklozenge$] respectively). The p.d.f.s display a predominant mode that is characteristic of $M=[25.3, 39.2, 56.0]$ except for $x/d_g=36$; (inset) p.d.f.s at $r/d_g=0$ with modes of $ {\textit{O}}(10\,\mathrm {\mu }\mathrm {m})$. Symbols correspond to downstream position. (b) The droplet size corresponding to the mode when $r\sim 1.5r_{0.1}$, $d_{p,peak}$, is assigned the characteristic droplet time scale $\tau _{p,peak}=\rho _\ell d_{p,peak}^2/(18\nu _g\rho _g)$ and compared with the integral scale $T_E$ (6.1).

Figure 10

Figure 8.Radially integrated measurements taken at $x/d_g=24$ characteristic of the entire spray cross-section. (a) The v.f.d.f. for different momentum ratios. Solid lines correspond to (6.5) with $n=3.9$. (b) First moment of the v.f.d.f. evaluated over the spray cross-section, $d_{43}^i$, at $x/d_g=24$ for various $M$.

Figure 11

Figure 9.Evolution of area-averaged droplet time scale with $M$ and $x/d_g$. (a) The droplet response time $\tau _{43}$ based on the $d_{43}^i$ diameter and the large-eddy time scales $T_{E}$ vary as a function of $M$. Dashed line is $\tau _{43}\approx 5.3\times 10^3 M^{-1.58}$ and the solid line is $T_E\approx 70.4\times M^{-0.50}$. (b) Evolution of the Stokes number for the peak probability droplet, as a function of the momentum ratio. Different symbols represent different downstream locations. Values above $St_{43}=1.9$ represent combinations where ejections are possible, values below $St_{43}=1.0$ are combinations where ejections are unlikely.

Figure 12

Figure 10.Evolution of $d_{43}/\tilde {d}$ profiles where $\tilde {d}=(T_E18\nu _g\rho _g/\rho _\ell )^{1/2}$ corresponds to a droplet with a characteristic time scale equal to the local Eulerian time scale $T_E$. Radial position is normalized by the $10\,\%$ width of the gas jet as an estimate of its radius. Solid lines correspond to $(St)^{1/2}=(1.9)^{1/2}=1.4$, the Stokes number corresponding to ejections; (a) $M=1.9$, (b) $M=5.1$, (c) $M=25.3$, (d) $M=56$, (e) $M=81.2$, (f) $M=176.6$, (f,inset) $M=176.6$, reduced ordinate range emphasizing central maximum.

Figure 13

Table 4.Experimental parameters from the literature, used in figure 11. Momentum ratio: $M=\rho _g U_g^2/(\rho _\ell U_\ell ^2)$. Weber number: $We = \rho _g(U_g-U_\ell )^2d_\ell /\sigma$. Mass ratio: $m=\rho _\ell A_\ell U_\ell /(\rho _g A_g U)$. Liquid-phase Reynolds number: $Re_\ell =U_\ell d_\ell /\nu _\ell$. Gas-phase Reynolds number: $Re_g=U_g d_g/\nu _g$. Distance from nozzle where profile was measured: $x/d_g$. Diameter classes correspond to the Sauter mean diameter $d_{32}$ and mass-flux-averaged diameter $d_{43}$.

Figure 14

Figure 11.Phase-space diagram ($We - Re_\ell$) indicating the shape of the radial droplet profiles for the present experiments and those found in the literature, symbols are the same as in table 4, solid symbols are the present experiments. All of the points shown correspond to measurements within $x/d_{g}\leq 13$ and correspond to $d_{32}$ measurements except the present experiments ($d_{43}$). Colours are an indication of regime. Regime I (red) corresponds to ‘$\cup$’-shaped profiles. Regime II (yellow) corresponds to flat profiles. Regimes III (green), IV (blue) and V (grey) correspond to ‘$\cap$’-shaped profiles. The white area is typically inaccessible to PDI measurements due to the inability of the spray to create spherical droplets in this regime.

Figure 15

Figure 12.Sketch of the break-up and dispersion processes. Flow separation at the interface causes recirculation in both (a) $M< M_c$ and (c) $M>M_c$ cases. Large (L), medium (M) and small (S) droplets interact differently with a series of eddies ($E_0, E_1, E_2, E_3$) when $M< M_c$ and $M>M_c$; (a,b) $M< M_c$, (c,d) $M>M_c$.