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Cavitation structures formed during the collision of a sphere with an ultra-viscous wetted surface

Published online by Cambridge University Press:  05 May 2016

M. M. Mansoor
Affiliation:
Division of Physical Sciences and Engineering, King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Saudi Arabia
J. O. Marston*
Affiliation:
Department of Chemical Engineering, Texas Tech University, Lubbock, TX 79409-3121, USA
J. Uddin
Affiliation:
School of Mathematics, University of Birmingham, Edgbaston B15 2TT, UK
G. Christopher
Affiliation:
Department of Mechanical Engineering, Texas Tech University, Lubbock, TX 79409-1021, USA
Z. Zhang
Affiliation:
Department of Mechanical Engineering, Texas Tech University, Lubbock, TX 79409-1021, USA
S. T. Thoroddsen
Affiliation:
Division of Physical Sciences and Engineering, King Abdullah University of Science and Technology (KAUST), Thuwal 23955-6900, Saudi Arabia
*
†Email address for correspondence: jeremy.marston@ttu.edu

Abstract

We investigate the inception of cavitation and resulting structures when a sphere collides with a solid surface covered with a layer of non-Newtonian liquid having a kinematic viscosity of up to ${\it\nu}_{0}=20\,000\,000$ cSt. We show the existence of shear-stress-induced cavitation during sphere approach towards the base wall (i.e. the pressurization stage) in ultra-viscous films using a synchronized dual-view high-speed imaging system. For the experimental parameters employed, liquids having viscoelastic properties of $De\geqslant O(1)$ are shown to enable sphere rebound without any prior contact with the solid wall. Cavitation by depressurization (i.e. during rebound) in such non-contact cases is observed to onset after a noticeable delay from when the minimum gap distance is reached. Also, the cavities created originate from remnant bubbles, being the remains of the primary bubble entrapment formed by the lubrication pressure of the air during film entry. Cases where physical contact occurs (contact cases) in 10 000 cSt ${\leqslant}{\it\nu}_{0}\leqslant 1000\,000$ cSt films produce cavities attached to the base wall, which extend into an hourglass shape. In contrast, strikingly different structures occur in the most viscous liquids due to the disproportionality in radial expansion and longitudinal extension along the cavity length. Horizontal shear rates calculated using particle image velocimetry (PIV) measurements show the apparent fluid viscosity to vary substantially as the sphere approaches and rebounds away from the base wall. A theoretical model based on the lubrication assumption is solved for the squeeze flow in the regime identified for shear-induced cavity events, to investigate the criterion for cavity inception in further detail.

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Papers
Copyright
© 2016 Cambridge University Press 
Figure 0

Figure 1. Sequence of images showing cavity formation during the impact of a tungsten carbide sphere onto a glass plate covered with a 37 mm deep layer of water. The sphere was released with its bottom just touching the surface of the water ($h_{r}=37$  mm).$R_{0}=10$  mm, ${\it\mu}_{0}=9.1\times 10^{-4}$  Pa s; $h$ represents the distance between the bottom tip of the sphere and the glass plate. The frame at which the sphere makes first contact with the glass base is taken as a reference point ($t_{0}=0~{\rm\mu}\text{s}$ and $h_{0}=0~{\rm\mu}\text{m}$, marked with the asterisk * symbol) and can be seen to coincide with the onset of cavitation. The arrows pointing downwards and upwards indicate the sphere’s approach towards and rebound away from the wall, respectively.

Figure 1

Figure 2. (a) Schematic of the experimental set-up used. (b) Close-up view of the impact region showing the gap distance at the sphere tip, $h$, the sphere radius, $R_{0}$, the radial distance from the axis of symmetry, $r$, the oil film thickness, ${\it\delta}$, the gap height across the sphere curvature, $H(r)=h+R_{0}-\sqrt{R_{0}^{2}-r^{2}}$ and the wetted radius of the sphere, $B=\sqrt{({\it\delta}-h)(2R_{0}-({\it\delta}-h))}$.

Figure 2

Figure 3. Rheological properties of the silicone oils used having low-shear kinematic viscosities of ${\it\nu}_{0}=1000$ cSt, 10 000 cSt, 100 000 cSt, 1000 000 cSt and 20 000 000 cSt measured from tests performed on a research rheometer (ARES-G2, TA Instruments). Fits to the data (dashed lines) are formed using the Carreau model with parameters listed in table 1.

Figure 3

Table 1. Physical properties of the silicone oils (dimethylpolysiloxane, Clearco Products Co. Inc, USA) used in the experiments. The parameters ${\it\lambda}$ and $n$ are obtained by fitting the Carreau model to the apparent viscosity versus shear data shown in figure 3. $G^{\prime }$ and $G^{\prime \prime }$ correspond to the storage (elastic) and loss (viscous) moduli, respectively, obtained from the linear viscoelastic region in oscillation strain sweeps.

Figure 4

Figure 4. Series of images (top to bottom and left to right) showing cavitation during the impact from $h_{r}=67$  mm onto a glass plate covered with a 37 mm deep pool of ${\it\nu}_{0}=100$ cSt silicone oil. $R_{0}=10$  mm, $V_{0}=0.77~\text{m}~\text{s}^{-1}$, $St_{0}=264$, $Ca=3.54$. The insets present an enlarged image of the primary bubble entrapment (indicated by black arrows). The secondary bubbles are denoted with grey arrows in the first side-view image. A close-up of the bottom view at $t=125~{\rm\mu}\text{s}$ labelled with various cavitation structure features has also been provided. (See caption of figure 1 for description of $t_{0}$, $h_{0}$, *, $\uparrow$, $\downarrow$ and $h$ for this and all figures presented hereafter.)

Figure 5

Figure 5. Bottom-view images of impacts onto a 37 mm deep pool of ${\it\nu}_{0}=1000$ cSt silicone oil from release heights of $h_{r}=47$, 77 and 147 mm. $R_{0}=10$ mm, $V_{0}=0.44~\text{m}~\text{s}^{-1}$, $0.89~\text{m}~\text{s}^{-1}$, $1.47~\text{m}~\text{s}^{-1}$ corresponding to $St_{0}=15.0$, 30.4, 50.1, $De=4.44\times 10^{-3}$, $8.99\times 10^{-3}$, $1.50\times 10^{-2}$ and $Ca=20.1$, 40.7, 67.3, in (a), (b) and (c) respectively. Notice the decrease in size but increase in number of the secondary bubbles as the release height is increased (see insets for magnified views). The bubble entrapped by the lubrication pressure of air in each case has been marked by a white arrow.

Figure 6

Figure 6. Images of an impact from $h_{r}=25$ cm onto a glass wall covered with a 5 mm thick layer of ${\it\nu}_{0}=10\,000$ cSt silicone oil. $R_{0}=10$  mm, $V_{0}=2.19~\text{m}~\text{s}^{-1}$, $St_{0}=7.43$,$De=0.17$, $Ca=993$. The primary bubble entrapped on the sphere’s surface deforms by viscous shear flow as the sphere approaches the base wall (see insets for magnified views). The cavity is noted to peel off from the sphere’s surface while extending vertically to assume an hourglass shape.

Figure 7

Figure 7. Images of impacts from (a) $h_{r}=40$ cm and (b) $h_{r}=60$ cm onto a 5 mm thick layer of ${\it\nu}_{0}=100\,000$ cSt silicone oil. $R_{0}=10$  mm, $V_{0}=$ (a) $2.78~\text{m}~\text{s}^{-1}$, (b) $3.42~\text{m}~\text{s}^{-1}$ corresponding to $St_{0}=0.94$, 1.16, $De=1.59$, 1.95 and $Ca=12.6\times 10^{3}$, $15.5\times 10^{3}$, respectively. The black arrows indicate remnant bubbles composed in a circular patch at the point of close approach. The sphere rebounds without making contact for $h_{r}=40$ cm where the onset of cavitation is observed $181~{\rm\mu}\text{s}$ after time $t_{m}$ (reference point at which the sphere reaches its minimum gap distance $h_{m}$, marked with the square symbol ▫ for this and all other figures presented hereafter). See also supplementary movie 1 available at http://dx.doi.org/10.1017/jfm.2016.229.

Figure 8

Figure 8. Comparison of cavitation structures observed underneath impacts from various release heights onto a 5 mm thick layer of ${\it\nu}_{0}=100\,000$ cSt silicone oil. $R_{0}=10$  mm, $V_{0}=2.64~\text{m}~\text{s}^{-1}$, $2.71~\text{m}~\text{s}^{-1}$, $2.78~\text{m}~\text{s}^{-1}$, $3.12~\text{m}~\text{s}^{-1}$, $3.42~\text{m}~\text{s}^{-1}$, $3.69~\text{m}~\text{s}^{-1}$ corresponding to $St_{0}=0.89$, 0.92, 0.94, 1.06, 1.16, 1.25 and $De=1.51$, 1.55, 1.59, 1.78, 1.95, 2.11, respectively. The images are taken when the cavity reaches its maximum radial distance during the rebound stage of the sphere. The Hertzian contact area can be observed as a white circular region at the centre of the structure for $h_{r}=50$, 60 and 70 cm.

Figure 9

Figure 9. Images of impacts onto a 5.5 mm thick layer of ${\it\nu}_{0}=1000\,000$ cSt silicone oil from (a) $h_{r}=90$ cm and (b) $h_{r}=120$ cm. $R_{0}=10$  mm, $V_{0}=$ (a) $4.19~\text{m}~\text{s}^{-1}$, (b) $4.84~\text{m}~\text{s}^{-1}$ giving $St_{0}=0.14$, 0.16 and $De=32.9$, 38.0, respectively. The remnant bubbles are observed to expand, coalesce and form a single large cavity bubble in the rebound stage of the non-contact case.

Figure 10

Figure 10. Bottom-view images of impacts from various drop heights onto a 5.5 mm thick layer of ${\it\nu}_{0}=1000\,000$ cSt silicone oil. $R_{0}=10$  mm, $V_{0}=4.07~\text{m}~\text{s}^{-1}$, $4.30~\text{m}~\text{s}^{-1}$, $4.53~\text{m}~\text{s}^{-1}$, $4.63~\text{m}~\text{s}^{-1}$, $4.84~\text{m}~\text{s}^{-1}$, corresponding to $St_{0}=0.138$, 0.145, 0.153, 0.157, 0.164 and $De=31.9$, 33.7, 35.5, 36.3, 38.0, respectively. For each release height the pictures show the maximum radial distance reached by the cavity during sphere rebound. Notice the reduction in the maximum radial cavity distance in the contact case of $h_{r}=120$ cm.

Figure 11

Figure 11. Images of an impact from $h_{r}=150$ cm onto a 5 mm thick layer of ${\it\nu}_{0}=20\,000\,000$ cSt silicone oil. $R_{0}=10$  mm, $V_{0}=5.42~\text{m}~\text{s}^{-1}$, $St_{0}=9.16\times 10^{-3}$, $De=376$. The grey arrow indicates the escape direction of the primary bubble entrapment into the atmosphere for reference purposes. Notice that the deposition of remnant bubbles on the sphere’s surface is not uniform.

Figure 12

Figure 12. Side-view images of impacts onto a 5 mm thick layer of ${\it\nu}_{0}=20\,000\,000$ cSt silicone oil from $h_{r}=155$, 160 and 170 cm. $R_{0}=10$  mm, $V_{0}=5.51~\text{m}~\text{s}^{-1}$, $5.59~\text{m}~\text{s}^{-1}$, $5.77~\text{m}~\text{s}^{-1}$ corresponding to $St_{0}=9.31\times 10^{-3}$, $9.45\times 10^{-3}$, $9.75\times 10^{-3}$ and $De=383$, 388, 401, respectively. The onset of shear-induced cavitation and cavitation by depressurization is marked by symbols Ⓢ and Ⓓ, respectively. See also supplementary movie 2.

Figure 13

Figure 13. Close-up views from the side and bottom of selected cavitation events shown in figure 12 for $h_{r}=155$ and 160 cm. The remnant bubbles that squeeze radially out during the sphere’s close approach towards the base wall and get caught up in the cavity walls can be seen as small pecks.

Figure 14

Figure 14. Close-up images from the side and bottom of shear-induced cavitation and cavitation by depressurization (onsets marked by Ⓢ and Ⓓ, respectively) for an impact onto a ${\it\nu}_{0}=20\,000\,000$ cSt silicone oil film from $h_{r}=165$ cm. $R_{0}=10$  mm, ${\it\delta}=5$  mm, $V_{0}=5.68~\text{m}~\text{s}^{-1}$, $St_{0}=9.6\times 10^{-3}$, $De=395$. Areas indicated by white and grey dashed lines are further magnified. An additional bottom-view sketches the areas of shear-induced cavitation (solid white line) and cavitation by depressurization (dashed black line) and the site of impact (black region).

Figure 15

Figure 15. Summary of qualitative results in a three-dimensional ($St_{0}$, $Ca$, $De$) plot, showing phase diagrams in the $St{-}Ca$ and $St{-}De$ planes. Phases in the horizontal $St{-}Ca$ plane are identified as: (i) annular cavitation structure with a distinct pattern of elongated bubbles around Hertzian contact area, (ii) dense annular cavitation structure with a ring of fine bubbles around contact region and (iii) formation of remnant bubbles from primary bubble fragmentation at film entry. The dashed line serves as a phase boundary between contact (blue) and non-contact cases (yellow) in the $St{-}De$ plane. The letters here correspond to cavity features: (a) dense foam-like circular structure surrounded by a pattern of discrete bubbles; (b) single large cavity bubble, which assumes an inverted conical structure in (c); (d) hourglass-shaped single large cavity bubble, characterized by a smooth texture in (e). The region in red indicates shear-induced cavitation. ${\it\delta}=5$ mm and 37 mm for ${\it\nu}_{0}\geqslant 10\,000$ cSt and ${\it\nu}_{0}\leqslant 1000$ cSt, respectively.

Figure 16

Figure 16. (a–d) Cavity diameter $D_{cavity}$ versus time $t$ from impact onto the glass wall ($t_{0}=0~{\rm\mu}\text{s}$ for contact cases) or from reaching the minimum separation distance ($t_{m}=0~{\rm\mu}\text{s}$ for non-contact cases) in different silicone oil viscosities and increasing impact velocities $V_{0}$ (see legend). (e) Time to cavity initiation $t_{c}$ and (f) maximum cavity diameter $D_{max}$ versus impact velocity onto liquid films, corresponding to plots in (a–d). (a) $R_{0}=10$ mm, ${\it\delta}=5$  mm, ${\it\nu}_{0}=10\,000$ cSt ($St_{0}=4.65{-}7.43$, $De=0.11{-}0.17$), (b) ${\it\nu}_{0}=100\,000$ cSt ($St_{0}=0.66{-}1.25$, $De=1.12{-}2.11$), (c) ${\it\nu}_{0}=1000\,000$ cSt ($St_{0}=0.10{-}0.16$, $De=24.5{-}36.3$), (d) ${\it\nu}_{0}=20\,000\,000$ cSt ($St_{0}=8.18\times 10^{-3}$–$9.75\times 10^{-3}$, $De=336{-}401$). The fits in (b) plot $V_{0}={\it\alpha}t_{c}+{\it\beta}$ (in SI units for $t_{c}\geqslant 0$ m), where ${\it\alpha}=-5397,-2450,-1559$ and ${\it\beta}=3.42$, 4.54, 5.75 for ${\it\nu}_{0}=100\,000$, 1 million and 20 million cSt, respectively.

Figure 17

Figure 17. (a–d) Separation height $h$ plotted as a function of time $t$ for realizations in figure 16(a–d). $t=0~{\rm\mu}\text{s}$ is taken as a reference point corresponding to the moment of impact with the glass wall (for contact cases) or reaching the minimum separation distance (for non-contact cases). The inset provides a magnified view in one of the plots. (e) Minimum separation height $h_{m}$ plotted against the impact velocity $V_{0}$ from results in (a–d). Notice the linear decay in $h_{m}$ as $V_{0}$ increases for all non-contact cases. The fits plot $V_{0}={\it\alpha}h_{m}+{\it\beta}$ (in SI units for $h_{m}\geqslant 0$ m) where ${\it\alpha}=-1027,-1203,-1767$ and ${\it\beta}=2.83$, 4.49, 5.66 for ${\it\nu}_{0}=100\,000$, 1 million and 20 million cSt, respectively.

Figure 18

Figure 18. The (a) normalized minimum separation distance $h_{m}/{\it\delta}$ and (b) normalized cavity initiation time $t_{c}V_{0}/{\it\delta}$ plotted against the impact Stokes number $St_{0}=2{\it\rho}_{s}R_{0}V_{0}/9{\it\mu}_{0}$ corresponding to results in figures 16(e,f) and 17(e), respectively. The fits plot (a) $h_{m}/{\it\delta}={\it\alpha}ln(St_{0})+{\it\beta}$ where ${\it\alpha}=-0.46,-0.62,-0.58$ and ${\it\beta}=-1.60\times 10^{-2},-1.16,-2.70$ and (b) $t_{c}V_{0}/{\it\delta}={\it\eta}ln(St_{0})+{\it\zeta}$ where ${\it\eta}=-0.18,-0.91,-3.44$ and ${\it\zeta}=0.04,-1.65,-15.96$ for ${\it\nu}_{0}=100\,000$, 1 million and 20 million cSt, respectively.

Figure 19

Figure 19. Shear rate ${\it\gamma}_{rz}$ versus separation distance $h$ at the line of closest approach (a,c,e,g) and rebound (b,d,f,h) corresponding to plots in figure 17(a–d).

Figure 20

Figure 20. Particle image velocimetry measurements for a non-contact impact from $h_{r}=65$ cm onto a ${\it\delta}=4$  mm thick layer of ${\it\nu}_{0}=1000\,000$ cSt silicone oil. $R_{0}=10$  mm, $V_{0}=3.56~\text{m}~\text{s}^{-1}$, $St_{0}=0.12$, $De=27.9$. The left half of the sphere displays the velocity vectors (see scale bar) while the right half maps the radial component of velocity $V_{r}$ (see colour bar). Plots of $V_{r}$ versus height $Z$ (mm) from the base wall at a radial distance of $r=3$  mm (vertical dashed line) have also been shown. The horizontal dashed line corresponds to $H(r,t)=h(t)+R_{0}-\sqrt{R_{0}^{2}-r^{2}}$ at $r=3$  mm. See also supplementary movie 3.

Figure 21

Figure 21. (a,b) Shear rate ${\it\gamma}_{rz}$ versus separation distance $h$, (c,d) apparent viscosity ${\it\mu}_{app}$ versus $h$ and (e,f) apparent Stokes number $St_{app}=2{\it\rho}_{s}R_{0}V_{z}/9{\it\mu}_{app}$ versus normalized gap height $h/{\it\delta}$ profiles obtained from direct measurements of the velocity fields at $r=2$ and 3 mm (see legend), by the PIV analysis of the realization in figure 20 ($V_{0}=3.56~\text{m}~\text{s}^{-1}$, ${\it\mu}_{0}=978$ Pa s, $St_{0}=0.12$, $De=27.9$). Estimated shear rate values derived from $V_{z}$ using ${\it\gamma}_{rz}\approx V_{z}\sqrt{R_{0}h}/h^{2}$ (Ardekani et al.2009) and the empirical scaling ${\it\gamma}_{rz}\approx V_{z}\sqrt{R_{0}h}/3h^{2}$, have also been inscribed in (a) for comparison purposes. (a,c,e) and (b,d,f) correspond to the approach and rebound stages, respectively.

Figure 22

Figure 22. PIV measurements for the contact case of a sphere dropped onto a 4 mm thick layer of ${\it\nu}_{0}=20\,000\,000$ cSt silicone oil from $h_{r}=140$ cm. $R_{0}=10$  mm, $V_{0}=5.23~\text{m}~\text{s}^{-1}$, $St_{0}=8.84\times 10^{-3}$, $De=363$. Similar to figure 19, the left and right half of the sphere display the velocity vectors (see scale bar) and colour maps of the radial velocity component $V_{r}$, respectively. Plots on the right side show the variation in $V_{r}$ versus distance $Z$ (mm) from the base wall at $r=2$  mm (see vertical dashed line). The horizontal dashed line marks the distance to the sphere edge from the base wall at $r=2$  mm, using (3.1). See also supplementary movie 4.

Figure 23

Figure 23. (a,b) Shear rate ${\it\gamma}_{rz}$ versus the separation distance $h$, (c,d) ${\it\mu}_{app}$ versus $h$ and (e,f) $St_{app}$ versus normalized gap height $h/{\it\delta}$ obtained from the PIV measurements at $r=1$ and 2 mm of the realization in figure 22 ($V_{0}=5.23~\text{m}~\text{s}^{-1}$, ${\it\mu}_{0}=19\,580$ Pa s, $St_{0}=8.84\times 10^{-3}$, $De=363$). Shear rate results derived from $V_{z}$ using the empirical scaling ${\it\gamma}_{rz}\approx V_{z}\sqrt{R_{0}h}/3h^{2}$ and that provided by Ardekani et al. (2009) have also been included in (a). The approach and rebound stages have been assigned the (a,c,e) and (b,d,f), respectively.

Figure 24

Figure 24. Contour plots of the (a) radial velocity $u_{r}$, (b) absolute tangential shear stress $|S_{11}|$, (c) pressure $P$ and (d) the quantity $P-|S_{11}|$ when the sphere from figure 14 reaches $h=53~{\rm\mu}\text{m}$ while approaching the base wall at a velocity of $V=1.62~\text{m}~\text{s}^{-1}$. The insets provide a magnified view of the close approach region.

Mansoor et al. supplementary movie

Side (left) and bottom (right) views of the impact and rebound of a tungsten sphere in a 5 mm-thick layer of 100,000 cSt oil. The impact speeds are (a) 2.78 m/s and (b) 3.42 m/s giving St = 0.94 and 1.16 and De = 1.59 and 1.95, respectively.

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Video 2.2 MB

Mansoor et al. supplementary movie

Side-views of cavity structures forming during the rebound of a sphere from a 5 mm=thick layers of 20,000,000 cSt oil. The impact speeds are 5.51, 5.59 and 5.77 m/s respectively, giving St = O(10-2) and De = O(400).

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Video 1.6 MB

Mansoor et al. supplementary movie

Side-view of the cavity formation during the rebound of a sphere from a 4 mm-thick layer of 1,000,000 cSt oil. The oil is seeded with particles used for PIV measurements. The impact speed is 3.56 m/s giving St = 0.12 and De = 27.9.

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Video 1.5 MB

Mansoor et al. supplementary movie

Side-view of the cavity formation during the rebound of a sphere from a 4 mm-thick layer of 20,000,000 cSt oil. The oil is seeded with particles used for PIV measurements. The impact speed is 5.23 m/s giving St = 8.84 x 10-3 and De = 363.

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Video 1.8 MB