Hostname: page-component-7b7567c8c-tnzcf Total loading time: 0 Render date: 2026-11-15T01:00:54.118Z Has data issue: false hasContentIssue false

Pattern selection in ternary mushy layers

Published online by Cambridge University Press:  24 July 2017

Peter Guba
Affiliation:
Department of Applied Mathematics and Statistics, Faculty of Mathematics, Physics and Informatics, Comenius University, 842 48 Bratislava 4, Slovakia
Daniel M. Anderson*
Affiliation:
Department of Mathematical Sciences, George Mason University, Fairfax, VA 22030, USAApplied and Computational Mathematics Division, National Institute of Standards and Technology, Gaithersburg, MD 20899-8910, USA
*
†Email address for correspondence: danders1@gmu.edu

Abstract

We consider finite-amplitude convection in a mushy layer during the primary solidification of a ternary alloy. Previous linear stability theories applied to ternary alloy primary-solidification models have identified an exceptional class of direct convective instability when all the individual stratifying agencies (one thermal and two solutal) were statically stabilizing. A reduced model, in which the effects of latent heat, solute rejection and background solidification are neglected, contains the essential interactions that admit qualitatively the same instability. We examine pattern selection for steady convection in this model. We find that roll, square or hexagonal convection patterns can be nonlinearly stable, depending on the relative importance of a number of physical effects, namely the solutal diffusion rates, the liquidus slopes and the background thermal and solutal density stratifications. The results for a special case are found to isolate a purely double-diffusive phase-change mechanism of pattern selection. Subcritical behaviour is identified inside the domain of individual static stability. A physical system is proposed that may be a promising one in which to experimentally identify these novel instabilities.

Information

Type
Papers
Copyright
© 2017 Cambridge University Press 
Figure 0

Figure 1.Schematic diagrams of the neutral stability curves in the ($k$, $\mathit{Ra}_{C1}$)-plane for (a) $\mathit{Ra}_{C2}<\mathit{Ra}_{C2}^{\dagger }$, (b) $\mathit{Ra}_{C2}=\mathit{Ra}_{C2}^{\dagger }$, (c) $\mathit{Ra}_{C2}^{\dagger }<\mathit{Ra}_{C2}<\mathit{Ra}_{C2}^{\ast }$, (d) $\mathit{Ra}_{C2}=\mathit{Ra}_{C2}^{\ast }$ and (e) $\mathit{Ra}_{C2}>\mathit{Ra}_{C2}^{\ast }$, where $\mathit{Ra}_{C2}^{\dagger }$ and $\mathit{Ra}_{C2}^{\ast }$ are defined by (3.8). In each plot, the solid (dashed) curve corresponds to the direct (oscillatory) modes, while the dotted curve indicates the transition boundary separating the growing direct modes from the growing oscillatory modes. The regions of linear instability are shaded. The insets in (a) show the locations of the two normal-mode growth rates in the complex plane. Diagram (b) represents the transition between (a) and (c), while diagram (d) represents the transition between (c) and (e). Note that the extrema along the real branch and the disconnected oscillatory branch occur always for $n=1$ and $k=\unicode[STIX]{x03C0}$.

Figure 1

Figure 2.Schematic diagrams showing sketches of the linear stability regimes in the $(\mathit{Ra}_{C1},\mathit{Ra}_{C2})$-plane for representative cases (a) $\unicode[STIX]{x1D6FA}_{1}<0<\unicode[STIX]{x1D6FA}_{2}$, (b) $0<\unicode[STIX]{x1D6FA}_{1}<\unicode[STIX]{x1D6FA}_{2}$, (c) $\unicode[STIX]{x1D6FA}_{1}=\unicode[STIX]{x1D6FA}_{2}=1$, (d) $0<\unicode[STIX]{x1D6FA}_{2}<\unicode[STIX]{x1D6FA}_{1}$ and (e) $\unicode[STIX]{x1D6FA}_{2}<0<\unicode[STIX]{x1D6FA}_{1}$. The red solid curve indicates the critical linear stability boundary for the neutrally stable direct modes, the red dashed curve indicates the critical linear stability boundary for the neutrally stable oscillatory modes, and the red dotted curve represents the critical transition boundary between the growing direct and oscillatory modes. The yellow-coloured region indicates where the base-state solution is net statically stable. The cyan-coloured region indicates where the base-state solution is individually statically stable. The system is linearly unstable in the grey-shaded region. The insets in (a) show the locations of the growth rates in the complex plane. Horizontal sections at the points marked ● and ○ in (a) correspond to vertical sections at $k=\unicode[STIX]{x03C0}$ in figure 1(b,d) respectively.

Figure 2

Figure 3.Structure of the neutrally stable steady convective modes for $\mathit{Ra}=0$, $\mathit{Ra}_{1}\neq 0$, $\mathit{Ra}_{2}=0$ and (a) $\unicode[STIX]{x1D6FA}_{1}>0$ and (b) $\unicode[STIX]{x1D6FA}_{1}<0$. The onset of linear instability is statically expected in (a) and statically unexpected in (b). Each plot illustrates the eigensolution in terms of the convective streamlines (solid) and the contours of the total solute-1 composition (dashed). Also indicated are the vertical channels of minimum solid fraction in the mush and the compositional stripes in the resulting ternary eutectic solid (dotted), assuming no secondary mush formation. A notable difference between cases (a) and (b) is the phase relation between the solute-1 composition and the flow field. Rather surprisingly, the solid-fraction channels occur where the flow is downwards in both cases.

Figure 3

Figure 4.Bifurcation diagrams in the (c,d)-plane, showing the steady-state amplitude of the rolls (R) and squares (S), $\unicode[STIX]{x1D716}(A_{1}^{2}+A_{2}^{2})^{1/2}$, as a function of $\mathit{Ra}_{1}$ in the two cases: (a) $\unicode[STIX]{x1D6FA}_{1}>0$ and (b) $\unicode[STIX]{x1D6FA}_{1}<0$. Solid curves indicate stable finite-amplitude states, while dashed curves correspond to unstable states. The (c,d)-plane divides into six regions, labelled $\text{I}_{-}$–$\text{VI}_{-}$ in (a) and $\text{I}_{+}$–$\text{VI}_{+}$ in (b), each characterized by distinct bifurcation diagrams and stability assignments of roll and square patterns. The subscripts $\pm$ indicate the sign of the linear critical Rayleigh number. Note that stable solutions can be identified in the shaded regions.

Figure 4

Figure 5.Parameter regimes for roll/square interaction. (a) $m_{1}=0.05$, $m_{2}=0.95$, (b) $m_{1}=m_{2}=1/2$, (c) $m_{1}=0.95$, $m_{2}=0.05$. The remaining parameters are fixed at $K_{1}=K_{2}=0$ and $\unicode[STIX]{x1D6F7}=0.1$. The different regions, labelled by the roman numerals, correspond to the distinct bifurcation diagrams as identified in figure 4. The dark-shaded region corresponds to where an oscillatory instability occurs. For visual purposes, the regions of stable patterns are also light-shaded.

Figure 5

Figure 6.Bifurcation diagrams for the roll/hexagon competition. Sketch of the amplitude $\unicode[STIX]{x1D716}A_{1}$ versus Rayleigh number $\mathit{Ra}_{1}$. Stable solutions are marked by solid curves, while dashed curves indicate unstable solutions. Panels (a,c) show the case of $\unicode[STIX]{x1D6FA}_{1}>0$ (statically unstable regime), while (b,d) show the case of $\unicode[STIX]{x1D6FA}_{1}<0$ (statically stable regime). Panels (a,b) show the case of $\unicode[STIX]{x1D716}b>0$, while (c,d) show the case of $\unicode[STIX]{x1D716}b<0$. Diagrams for $\unicode[STIX]{x1D716}b<0$ are related to those for $\unicode[STIX]{x1D716}b>0$ by the sign change $A_{i}\mapsto -A_{i}$, as can be seen from (4.16). Note that here $c<0$, $c+2d<0$ and $d-c<0$ is assumed. The Rayleigh numbers $\mathit{Ra}_{1}^{0}$, $\mathit{Ra}_{1}^{(g)}$, $\mathit{Ra}_{1}^{(1)}$ and $\mathit{Ra}_{1}^{(2)}$ mark correspondingly the linear critical point, a global stability limit point, and the two secondary bifurcation points associated with a stability exchange between rolls and hexagons.

Figure 6

Figure 7.Parameter regimes for roll/hexagon interaction. The paths of (i) global stability limit points, (ii) linear critical points, (iii) secondary bifurcation points along the roll branch and (iv) secondary bifurcation points along the hexagonal branch are shown in (a) the $(\mathit{Ra}_{1}-\mathit{Ra}_{1}^{0})/\mathit{Ra}_{1}^{0}$ versus $\mathit{Le}_{1}$ plane for $\mathit{Le}_{2}=1$, $m_{1}=0.01$ and (b) the $(\mathit{Ra}_{1}-\mathit{Ra}_{1}^{0})/\mathit{Ra}_{1}^{0}$ versus $\mathit{Le}_{2}$ plane for $\mathit{Le}_{1}=1$, $m_{2}=0.1$. Here $(\mathit{Ra}_{1}-\mathit{Ra}_{1}^{0})/\mathit{Ra}_{1}^{0}$ represents the Rayleigh number scaled relative to the linear critical value. The other parameter values are selected at $\unicode[STIX]{x1D6F7}=0.1$ and $\bar{K}_{1}=1$, yielding only (stable) up hexagons in both (a) and (b). The predicted stable convection patterns identified in (a) are statically expected, while those in (b) are statically unexpected (see § 3). The dashed lines are the combined large-$\mathit{Le}_{j}$, small-$m_{j}$ asymptotic results as given by (4.20).

Figure 7

Table 1.Parameter values. Three sets of physical properties appropriate to the $\text{H}_{2}\text{O}$–$\text{KNO}_{3}$–$\text{NaNO}_{3}$ system solidified in the $\text{H}_{2}\text{O}$ field (first column), the $\text{H}_{2}\text{O}$–$\text{KNO}_{3}$–$\text{NaNO}_{3}$ system solidified in the $\text{KNO}_{3}$ field (second column) and the $\text{H}_{2}\text{O}$–$\text{NH}_{4}\text{Cl}$–$\text{KNO}_{3}$ solidified in the $\text{H}_{2}\text{O}$ field (third column) of the ternary phase diagram. The values of $m_{j}^{\ast }$ have been calculated from the available phase diagram properties. The values of $D_{j}^{\ast }$ and $\unicode[STIX]{x1D6FC}_{j}^{\ast }$ account for slight but essential differences in material properties of the different solute components involved. For simplicity, all the three systems are characterized by a single set of parameter values for $\unicode[STIX]{x1D705}^{\ast }$ and $\unicode[STIX]{x1D6FC}^{\ast }$. The quantities distinguished by superscript $^{\dagger }$ correspond to values estimated from the dilute binary systems (no ternary component). The principal dimensionless parameters independent of the compositional controls $\unicode[STIX]{x0394}C_{j}^{\ast }$ are listed in the final seven rows.

Figure 8

Figure 8.Regime diagram for the $\text{H}_{2}\text{O}$–$\text{KNO}_{3}$–$\text{NaNO}_{3}$ system with primary solidification in the $\text{H}_{2}\text{O}$-field of the ternary phase diagram. The diagram quantifies the operating conditions in the $(\unicode[STIX]{x0394}C_{1}^{\ast },\unicode[STIX]{x0394}C_{2}^{\ast })$-plane at which different regimes of static and dynamic stability are predicted. Here $C_{1}^{\ast }$ and $C_{2}^{\ast }$ are interpreted as the compositions of $\text{NaNO}_{3}$ and $\text{KNO}_{3}$, respectively. Yellow-coloured is the region of net static stability, while cyan-coloured is the region of individual static stability. The solid curve indicates the direct branch of the neutral stability curve. The system is linearly unstable in the grey-shaded area. A description is not pursued in the hatched area which corresponds to a negative temperature gradient ($\unicode[STIX]{x0394}T^{\ast }<0$, heating from below). The data points correspond to the experimental regimes investigated by Aitta et al. (2001a) (consistent with their experiments, no convective instabilities are expected in this region). The inset shows in the $(C_{1}^{\ast },C_{2}^{\ast })$-plane the solidification paths that descend along the liquidus surface until they intersect the cotectic boundaries (dashed), corresponding to the formation of primary mushy layers. Note that for small solute diffusivities the solidification paths nearly coincide with the tie-lines connecting the origin (pure $\text{H}_{2}\text{O}$) to the initial compositions (data points).

Figure 9

Figure 9.As in figure 8, but for the $\text{H}_{2}\text{O}$–$\text{KNO}_{3}$–$\text{NaNO}_{3}$ system with primary solidification in the $\text{KNO}_{3}$-field of the ternary phase diagram. Here $C_{1}^{\ast }$ and $C_{2}^{\ast }$ are interpreted as the compositions of $\text{NaNO}_{3}$ and $\text{KNO}_{3}$, respectively. The data points correspond to the experimental regimes investigated by Thompson et al. (2003b).

Figure 10

Figure 10.As in figure 8, but for the $\text{H}_{2}\text{O}$–$\text{NH}_{4}\text{Cl}$–$\text{KNO}_{3}$ system with primary solidification in the $\text{H}_{2}\text{O}$-field of the ternary phase diagram. Here $C_{1}^{\ast }$ and $C_{2}^{\ast }$ are interpreted as the compositions of $\text{KNO}_{3}$ and $\text{NH}_{4}\text{Cl}$, respectively. The red solid curves in the main plot represent the neutral critical boundary for three different values of the mush thickness $H^{\ast }$ (indicated in $\text{m}^{2}$ by the numbers on the graph). Note the prediction of convective instability (grey-shaded area) in the third quadrant of the $(\unicode[STIX]{x0394}C_{1}^{\ast },\unicode[STIX]{x0394}C_{2}^{\ast })$-plane; i.e. inside the region of individual static stability where convective instability would not typically be anticipated (our ‘unexpected’ instability region). The cross marks a sample data point which corresponds to a proposed solidification path shown in the inset. The compositions at the ternary eutectic point were taken from a database of the calculated phase diagrams (Bale et al.2002).

Supplementary material: PDF

Guba and Anderson supplementary material

Guba and Anderson supplementary material 1

Download Guba and Anderson supplementary material(PDF)
PDF 8.8 MB