Hostname: page-component-74656f9884-2dmjx Total loading time: 0 Render date: 2026-11-07T10:21:20.084Z Has data issue: false hasContentIssue false

On the shapes of liquid curtains flowing from a non-vertical slot

Published online by Cambridge University Press:  26 October 2023

Alessandro Della Pia*
Affiliation:
Scuola Superiore Meridionale, Naples 80138, Italy Department of Industrial Engineering, University of Naples ‘Federico II’, Naples 80125, Italy
Michael G. Antoniades
Affiliation:
Department of Chemical Engineering, Rochester Institute of Technology, Rochester, NY 14623, USA
Eleni S. Ioannidis
Affiliation:
Department of Chemical Engineering, Rochester Institute of Technology, Rochester, NY 14623, USA
Zoe A. Wejko
Affiliation:
Department of Chemical Engineering, Rochester Institute of Technology, Rochester, NY 14623, USA
Nathaniel S. Barlow
Affiliation:
School of Mathematics and Statistics, Rochester Institute of Technology, Rochester, NY 14623, USA
Matteo Chiatto
Affiliation:
Department of Industrial Engineering, University of Naples ‘Federico II’, Naples 80125, Italy
Steven J. Weinstein
Affiliation:
Department of Chemical Engineering, Rochester Institute of Technology, Rochester, NY 14623, USA School of Mathematics and Statistics, Rochester Institute of Technology, Rochester, NY 14623, USA
Luigi de Luca
Affiliation:
Department of Industrial Engineering, University of Naples ‘Federico II’, Naples 80125, Italy
*
†Email address for correspondence: alessandro.dellapia@unina.it

Abstract

A theoretical and experimental investigation of two-dimensional (2-D) liquid curtains (gravitationally thinning liquid sheets) is provided under conditions where the curtain issues from a thin slot whose centreline is inclined with respect to the vertical. This analysis is motivated in part by recent works where it has been proposed that oblique liquid curtains (those exiting a non-vertical slot) may bend upwards against gravity when the relevant Weber number at the slot is less than unity ($We <1$). By contrast, Weinstein et al. (J. Fluid Mech., vol. 876, 2019, R3) have proposed that such $We<1$ curtains must be vertical and downward falling regardless of the inclination of the slot. Under low-Reynolds-number ($Re$) conditions typical of liquid film coating operations, our experiments show that the curtain shape follows the classic ballistic (parabolic) trajectory in the supercritical regime ($We>1$). In subcritical conditions ($We<1$), experiments show that the downward-falling curtain is vertical except in a relatively small region near the slot, where the combined effects of viscosity and surface tension induce the so-called teapot effect. These experimental results are confirmed by 2-D numerical simulations, which predict the curtain behaviour ranging from highly viscous ($Re = O(1)$) to nearly inviscid conditions. The one-dimensional (1-D) inviscid model of Weinstein et al. is recast in a different form to facilitate comparisons with the 2-D model, and 1-D and 2-D results agree favourably for supercritical and subcritical conditions. Despite the large parameter range explored, we have found no evidence that upward-bending curtains exist in an oblique configuration.

Information

Type
JFM Papers
Copyright
© The Author(s), 2023. Published by Cambridge University Press
Figure 0

Figure 1. Schematic side view of the experimental set-up. A liquid distribution cavity and a slot in the die (see figure 3 for more details of the die configuration) are required to generate a uniform curtain widthwise. The curtain emanates from the slot and it is constrained between two parallel vertical Lexan walls (see figure 2 for a corresponding perspective view of the experimental set-up).

Figure 1

Figure 2. Pictures of the experimental set-up corresponding to the schematic in figure 1. (a) Side view of the die orientation showing the angled block used to achieve a $50^\circ$ angle of the slot. (b) Perspective view of the equipment, including the die, trough, pump and recycling system.

Figure 2

Figure 3. Coating die assembly. The die comprises three parts: a back cover (a), a plastic shim (b) and a front cover (d). The shim is 0.3 mm in thickness, and it is sandwiched between the back and front covers to make a slot for fluid flow (c). The four indicated bolt holes in panels (a) and (d) are used to fully assemble the die (e).

Figure 3

Figure 4. Standing waves in the curtain induced by an obstacle: front (a) and side (b) views of the curtain. Note that the standing waves have a slight curvature due to the increase in velocity in the curtain, as it thins and accelerates downstream under the influence of gravity.

Figure 4

Figure 5. Sketch of the liquid curtain and relevant quantities of the 1-D inviscid model (later presented in § 3.2).

Figure 5

Figure 6. Sketch of the computational domain (a) and quadtree adaptive grid structure (b) employed for the 2-D viscous simulations. In (a), the reference frame aligned with the die slot axes is indicated as $O\xi ^\star \eta ^\star$ (red axes), while the physical system of coordinates as $O x^\star y^\star$ (black axes). A qualitative representation in the $O x^\star y^\star$ reference frame of the curtain shape computed in supercritical conditions is reported in yellow, while black curves highlight the curtain–ambient interfaces.

Figure 6

Figure 7. Standing waves demonstrating that a volumetric flow rate per unit length of $Q^{\star } = 3.7\ {\rm cm}^2\ {\rm s}^{-1}$ leads to $We_l>1$ everywhere in the curtain (see also figure 4). The standing waves have been enhanced with a red line to facilitate the visualization.

Figure 7

Figure 8. Side view of the curtain shape corresponding to a volumetric flow rate of $Q^{\star } = 3.7\ {\rm cm}^2\ {\rm s}^{-1}$ and $We_l>1$ everywhere in the curtain, as evidenced by the standing waves in figure 7. The angle of the curtain centreline at its top is identical to that of the slot.

Figure 8

Figure 9. Standing wave observations for a volumetric flow rate of $Q^{\star } = 1.23\ {\rm cm}^2\ {\rm s}^{-1}$ as (a–c) an obstacle is moved towards the die slot. Note that the standing wave breadth approaches the horizontal ($\theta \to {\rm \pi}/2$; see also figure 4) as the obstacle moves upwards in the curtain. Panel (c) shows the approximate location in the curtain where the local Weber number is equal to $We_l=1$, as the waves become nearly horizontal. The standing waves have been enhanced with red lines to facilitate their visualization.

Figure 9

Figure 10. Side view of the curtain shape corresponding to a volumetric flow rate of $Q^{\star } = 1.23\ {\rm cm}^2\ {\rm s}^{-1}$ and a subcritical ($We_l < 1$) to supercritical ($We_l > 1$) flow transition, as evidenced by the standing waves in figure 9. After entrance region adjustments, the curtain becomes vertical, the centreline at its top having a different angle from that of the slot.

Figure 10

Table 1. Dimensional physical quantities used in the 2-D numerical simulations reported in § 4.2.

Figure 11

Figure 11. Numerical 2-D curtain shape represented in terms of volume fraction $C$ contour maps ($C=1$ in the liquid phase, $C=0$ in the gas phase) by varying the Weber number: $We=5.42$ (a); $3.95$ (b); $3.07$ (c); (d) $0.77$ (see also table 2). Note that the top-left white region in all panels is outside the computational domain.

Figure 12

Table 2. Dimensionless governing parameters used in the 2-D numerical simulations reported in § 4.2. Note that $Re$, $Fr$ and $We$ are varied by changing the inlet velocity $U^\star _i$ (see table 1).

Figure 13

Figure 12. Effect of the inflow velocity boundary condition on the 2-D simulation compared with the 1-D model prediction. The solid curves represent the 2-D curtain centrelines for $We=2.5$ and $Re=413$.

Figure 14

Figure 13. One-dimensional model prediction of the curtain centreline by varying $We$ for two values of the Froude number: $Fr=10$ (a); $Fr=1000$ (b).

Figure 15

Figure 14. Curtain shape predicted by the 1-D model (a,b) and momentum imbalance error $\epsilon$ in the critical location (c) by varying the curtain slope angle $\alpha _i$ in subcritical conditions. The vertical red dashed line in (c) denotes the value $\alpha _i=\alpha _s$. Here $We=0.95$, $Fr=10$.

Della Pia et al. Supplementary Movie 1

Sequence of experimental curtain shapes as they undergo transition between supercritical and subcritical flows.

Download Della Pia et al. Supplementary Movie 1(Video)
Video 10.8 MB

Della Pia et al. Supplementary Movie 2

Sequence of experimental curtain shapes as they hey undergo transition between supercritical and subcritical flows (magnified near slot).

Download Della Pia et al. Supplementary Movie 2(Video)
Video 17.5 MB