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Inertial flow transitions of a suspension in Taylor–Couette geometry

Published online by Cambridge University Press:  28 November 2017

Madhu V. Majji
Affiliation:
Benjamin Levich Institute, CUNY City College of New York, New York, NY10031, USAEnergy Institute, CUNY City College of New York, New York, NY10031, USADepartment of Chemical Engineering, CUNY City College of New York, New York, NY10031, USA
Sanjoy Banerjee
Affiliation:
Energy Institute, CUNY City College of New York, New York, NY10031, USADepartment of Chemical Engineering, CUNY City College of New York, New York, NY10031, USA
Jeffrey F. Morris*
Affiliation:
Benjamin Levich Institute, CUNY City College of New York, New York, NY10031, USADepartment of Chemical Engineering, CUNY City College of New York, New York, NY10031, USA
*
†Email address for correspondence: morris@ccny.cuny.edu

Abstract

Experiments on the inertial flow transitions of a particle–fluid suspension in the concentric cylinder (Taylor–Couette) flow with rotating inner cylinder and stationary outer cylinder are reported. The radius ratio of the apparatus was $\unicode[STIX]{x1D702}=d_{i}/d_{o}=0.877$ , where $d_{i}$ and $d_{o}$ are the diameters of inner and outer cylinders. The ratio of the axial length to the radial gap of the annulus $\unicode[STIX]{x1D6E4}=L/\unicode[STIX]{x1D6FF}=20.5$ , where $\unicode[STIX]{x1D6FF}=(d_{o}-d_{i})/2$ . The suspensions are formed of non-Brownian particles of equal density to the suspending fluid, of two sizes such that the ratio of annular gap to the mean particle diameter $d_{p}$ was either $\unicode[STIX]{x1D6FC}=\unicode[STIX]{x1D6FF}/d_{p}=30$ or $100$ . For the experiments with $\unicode[STIX]{x1D6FC}=100$ , the particle volume fraction was $\unicode[STIX]{x1D719}=0.10$ and for the experiments with $\unicode[STIX]{x1D6FC}=30$ , $\unicode[STIX]{x1D719}$ was varied over $0\leqslant \unicode[STIX]{x1D719}\leqslant 0.30$ . The focus of the work is on determining the influence of particle loading and size on inertial flow transitions. The primary effects of the particles were a reduction of the maximum Reynolds number for the circular Couette flow (CCF) and several non-axisymmetric flow states not seen for a pure fluid with only inner cylinder rotation; here the Reynolds number is $Re=\unicode[STIX]{x1D6FF}d_{i}\unicode[STIX]{x1D6FA}\unicode[STIX]{x1D70C}/2\unicode[STIX]{x1D707}_{s}$ , where $\unicode[STIX]{x1D6FA}$ is the rotation rate of the inner cylinder and $\unicode[STIX]{x1D70C}$ and $\unicode[STIX]{x1D707}_{s}$ are the density and effective viscosity of the suspension. For purposes of maintaining uniform particle distribution, the rotation rate of the inner cylinder (or $Re$ ) was decreased slowly from a state other than CCF to probe the transitions. When $Re$ was decreased, pure fluid transitions from wavy Taylor vortex flow (WTV) to Taylor vortex flow (TVF) to CCF occurred. The suspension transitions differed. For $\unicode[STIX]{x1D6FC}=30$ and $0.05\leqslant \unicode[STIX]{x1D719}\leqslant 0.15$ , with reduction of $Re$ , additional non-axisymmetric flow states, namely spiral vortex flow (SVF) and ribbons (RIB), were observed between TVF and CCF. At $\unicode[STIX]{x1D719}=0.30$ , the flow transitions observed were only non-axisymmetric: from wavy spiral vortices (WSV) to SVF to CCF. The values of $Re$ corresponding to each flow transition were observed to reduce with increase in particle loading for $0\leqslant \unicode[STIX]{x1D719}\leqslant 0.30$ , with the initial transition away from CCF, for example, occurring at $Re\approx 120$ for the pure fluid and $Re\approx 75$ for the $\unicode[STIX]{x1D719}=0.30$ suspension. When the particle size was reduced to yield $\unicode[STIX]{x1D6FC}=100$ , at $\unicode[STIX]{x1D719}=0.10$ , only the RIB (and no SVF) was observed between TVF and CCF.

Information

Type
JFM Papers
Copyright
© 2017 Cambridge University Press 
Figure 0

Figure 1.Flow structures of pure fluid in an annulus between two independently rotating concentric cylinders with ratio of inner to outer cylinder radius $\unicode[STIX]{x1D6E4}=d_{i}/d_{o}=0.88$: CCF-circular Couette flow, SVF-spiral vortex flow, TVF-Taylor vortex flow, WTV-wavy Taylor vortices, WSV-wavy spiral vortices, ISV-interpenetrating spiral vortices and MWV-modulated wavy vortices. Here, $Re_{i}$ and $Re_{o}$ are the Reynolds numbers based on inner and outer cylinder rotation rates, respectively. Adapted from Andereck et al. (1986). The present study with suspension probes flow structures at conditions along the vertical dashed line ($Re_{o}=0$, $Re_{i}>0$) only.

Figure 1

Figure 2.Schematic of the experimental set-up.

Figure 2

Figure 3.Dependence of the suspension viscosity on the particle concentration. Open triangles represent the experimental measurements and the solid line represents the correlation, $\unicode[STIX]{x1D707}_{s}/\unicode[STIX]{x1D707}_{l}=(1-\unicode[STIX]{x1D719}/\unicode[STIX]{x1D719}_{m})^{-1.82}$ with $\unicode[STIX]{x1D719}_{m}=0.55$.

Figure 3

Figure 4.(a) Photographs of the flow structures, and (b) space–time diagrams of CCF, partial CCF, TVF and WTV for pure fluid at $Re=90,113,125$ and $152$, respectively, during an increasing-$Re$ ramp with $\text{d}Re/\text{d}\unicode[STIX]{x1D70F}=0.013$. The space–time diagrams are constructed from images taken at $60~\text{frames}~\text{s}^{-1}$. Note that at each $Re$ in (b), the duration is $\unicode[STIX]{x0394}t=2.2~\text{s}$.

Figure 4

Figure 5.Space–time diagrams constructed from images taken at intervals of 50 s between frames over a $5.5$ hour period for pure fluid: (a) during increasing-$Re$ ramp from $Re=90$ to $Re=210$ with $\text{d}Re/\text{d}t=0.0061~\text{s}^{-1}$ ($\text{d}Re/\text{d}\unicode[STIX]{x1D70F}=0.013$), and (b) during decreasing-$Re$ ramp from $Re=210$ to $Re=90$ with $\text{d}Re/\text{d}t=-0.0061~\text{s}^{-1}$ ($\text{d}Re/\text{d}\unicode[STIX]{x1D70F}=-0.013$). Flow transitioned from CCF to TVF to WTV during the increasing-$Re$ ramp and from WTV to TVF to CCF during the decreasing-$Re$ ramp.

Figure 5

Figure 6.Space–time diagrams for (a) pure fluid, (b) $\unicode[STIX]{x1D719}=0.10$ suspension of $d_{p}\approx 230~\unicode[STIX]{x03BC}\text{m}$ particles, and (c) $\unicode[STIX]{x1D719}=0.10$ suspension of $d_{p}\approx 70~\unicode[STIX]{x03BC}\text{m}$ particles, each constructed from images taken at an interval of 50 s between frames from decreasing-$Re$ experiments with $\text{d}Re/\text{d}\unicode[STIX]{x1D70F}=-0.0031$. The $Re$ values corresponding to flow transitions are labelled. The flow transition sequence is from WTV to TVF to CCF for the pure fluid while for $\unicode[STIX]{x1D719}=0.10$ suspensions, the sequence is from WTV to TVF to non-axisymmetric states (spirals and ribbons) to CCF. Flow transitions took place at lower $Re$ for the suspensions compared to the pure fluid, while reduction of particle size reduced the range of $Re$ over which the non-axisymmetric flow states are seen.

Figure 6

Figure 7.Space–time diagrams at various $Re$ for (a) pure fluid, (b) $\unicode[STIX]{x1D719}=0.10$ suspension of $d_{p}\approx 230~\unicode[STIX]{x03BC}\text{m}$ particles, and (c) $\unicode[STIX]{x1D719}=0.10$ suspension of $d_{p}\approx 70~\unicode[STIX]{x03BC}\text{m}$ particles, each constructed from images taken at $60~\text{frames}~\text{s}^{-1}$ from a decreasing-$Re$ experiment with $\text{d}Re/\text{d}\unicode[STIX]{x1D70F}=-0.0031$. The diagram for each $Re$ represents a time duration of 3.8 s for pure fluid and 4 s for the suspensions. The flow transitions were from WTV to TVF to CCF for the pure fluid. For $\unicode[STIX]{x1D719}=0.10$ suspension of $230~\unicode[STIX]{x03BC}\text{m}$ particles, additional spiral vortex flow and ribbons appeared between TVF and CCF. For $\unicode[STIX]{x1D719}=0.10$ suspension, when the particle size is reduced to $d_{p}=70~\unicode[STIX]{x03BC}\text{m}$, only the ribbon state appeared between TVF and CCF.

Figure 7

Figure 8.Photographs of flow structures for $\unicode[STIX]{x1D719}=0.10$ suspension of $d_{p}\approx 230~\unicode[STIX]{x03BC}\text{m}$ particles observed during a decreasing-$Re$ ramp with $\text{d}Re/\text{d}\unicode[STIX]{x1D70F}=-0.0031$. The red rectangle in the top left section shows the area photographed for this figure. WTV and TVF states can be seen at $Re=134.5$ and $Re=118$, respectively. Spirals merging into the bottom Ekman layer can be seen in the SVF at $Re=107.6$, as in the space–time diagrams for $112\geqslant Re\geqslant 109$ in figure 7(b). The RIB state at $Re=110$ shows the azimuthal location where upward rotating vortices change into downward rotating vortices and vice versa at the same axial height (also seen in the space–time diagram for $Re=108$ in figure 7(b)).

Figure 8

Figure 9.Compilation of $Re$ corresponding to various flow structures and transitions for (a) pure fluid, and suspensions at $\unicode[STIX]{x1D719}=0.10$ for particles of size (b) $d_{p}\approx 70~\unicode[STIX]{x03BC}\text{m}$ particles, and (c) $d_{p}\approx 230~\unicode[STIX]{x03BC}\text{m}$ particles. Each case displays the average of seven decreasing-$Re$ ramp experiments at $\text{d}Re/\text{d}\unicode[STIX]{x1D70F}=-0.0031$. Error bars show the standard deviation from the average transition $Re$. Non-axisymmetric flow structures (SVF, RIB) appear for the suspensions which do not appear for pure fluid. SVF and RIB appeared for the suspension of $d_{p}\approx 230~\unicode[STIX]{x03BC}\text{m}$, while only RIB appeared for $d_{p}\approx 70~\unicode[STIX]{x03BC}\text{m}$.

Figure 9

Figure 10.Compilation of $Re$ corresponding to various flow structures and transitions for $\unicode[STIX]{x1D719}=0.10$ suspension with particles of size $d_{p}\approx 230~\unicode[STIX]{x03BC}\text{m}$ during (a) decreasing-$Re$ ramp, and (b) increasing-$Re$ ramp. Various flow transitions were found to occur at higher $Re$ during the increasing-$Re$ ramp compared to during the decreasing-$Re$ ramp showing significant hysteresis. Note that in figure (b) the CCF–RIB transition is not captured as in these experiments we started with the $Re$ in the RIB region and increased $Re$.

Figure 10

Figure 11.Space–time diagram constructed from images recorded at $60~\text{frames}~\text{s}^{-1}$ during decreasing-$Re$ ramp with $\text{d}Re/\text{d}\unicode[STIX]{x1D70F}=-0.0031$. The TVF–SVF transition for $\unicode[STIX]{x1D719}=0.10$ suspension of $d_{p}\approx 230~\unicode[STIX]{x03BC}\text{m}$ particles occurs in the range $110.57\geqslant Re\geqslant 110.43$.

Figure 11

Figure 12.Space–time diagram constructed from images recorded at $60~\text{frames}~\text{s}^{-1}$ during decreasing-$Re$ ramp with $\text{d}Re/\text{d}\unicode[STIX]{x1D70F}=-0.0031$. The SVF–RIB transition for $\unicode[STIX]{x1D719}=0.10$ suspension of $d_{p}\approx 230~\unicode[STIX]{x03BC}\text{m}$ particles occurs gradually in the range $106.57\geqslant Re\geqslant 100.09$.

Figure 12

Figure 13.Space–time diagram constructed from images recorded at $60~\text{frames}~\text{s}^{-1}$ during decreasing-$Re$ ramp with $\text{d}Re/\text{d}\unicode[STIX]{x1D70F}=-0.0031$. The TVF–RIB transition for $\unicode[STIX]{x1D719}=0.10$ suspension of $d_{p}\approx 70~\unicode[STIX]{x03BC}\text{m}$ particles occurs in the range $107.88\geqslant Re\geqslant 107.54$.

Figure 13

Figure 14.Space–time diagram constructed from images recorded at $60~\text{frames}~\text{s}^{-1}$ during decreasing-$Re$ ramp with $\text{d}Re/\text{d}\unicode[STIX]{x1D70F}=-0.0031$. The RIB–CCF transition for $\unicode[STIX]{x1D719}=0.10$ suspension of $d_{p}\approx 70~\unicode[STIX]{x03BC}\text{m}$ particles occurs in the range $106.99\geqslant Re\geqslant 106.78$.

Figure 14

Figure 15.Transient evolution experiments. Space–time diagrams for a suspension of $\unicode[STIX]{x1D719}=0.10$ and $d_{p}\approx 230~\unicode[STIX]{x03BC}\text{m}$ when the $Re$ is rapidly increased from $Re=99.3$ (CCF) to a higher value (shown on the right) and held constant for 1800 s (30.0 min). The diagrams are constructed from images taken at a rate of $60~\text{frames}~\text{s}^{-1}$. The diagram at each $Re$ in the range $101.4\leqslant Re\leqslant 119.0$ is a compilation of space–time slices each 3 s in duration separated by 60 s. The flow structures are CCF at $Re=101.4$, partial RIB at $Re=103.5$, RIB at $Re=105.5$, SVF at $Re=107.6$ and $Re=113.8$, and TVF at $Re=116.9$ and $Re=119.0$.

Figure 15

Figure 16.Transient evolution experiments. Space–time diagrams for a suspension of $\unicode[STIX]{x1D719}=0.10$ and $d_{p}\approx 70~\unicode[STIX]{x03BC}\text{m}$ when $Re$ is rapidly increased from $Re=99.3$ (CCF) to a specific value and kept constant for 1800 s (30 min). The diagrams are constructed from images taken at a rate of $60~\text{frames}~\text{s}^{-1}$. The diagram at each $Re$ in the range $105.5\leqslant Re\leqslant 110.7$ is a compilation of space–time slices each 3 s in duration separated by 30 s. The flow structures are CCF at $Re=105.5$ and $Re=106.6$, RIB at $Re=107.6$ and $Re=108.6$, and TVF at $Re=109.7$ and $Re=110.7$.

Figure 16

Figure 17.Photographs of (a) spiral vortex flow (SVF) at $Re=107.6$, and (b) ribbons (RIB) at $Re=106.6$ for a suspension of $\unicode[STIX]{x1D719}=0.10$ and $d_{p}\approx 230~\unicode[STIX]{x03BC}\text{m}$ particles at various times ($t$) during two rotations of the inner cylinder. Here $T$ is the time for the inner cylinder to complete one full rotation. Both SVF and RIB complete one full cycle in two inner cylinder rotations indicating an azimuthal wave speed that is half of the inner cylinder rotation speed. One pair of vortices in SVF originating at the bottom shift axially by one pair width (2$\unicode[STIX]{x1D6FF}$) in one rotation around the inner cylinder ($\unicode[STIX]{x1D703}=2\unicode[STIX]{x03C0}$). The RIB cycle here has half-downward rotating (dark region marked with dashed yellow rectangles) and half-upward rotating (bright region) vortices with rotation direction described as seen at the outer wall.

Figure 17

Figure 18.Space–time diagrams for (a) spiral vortex flow (SVF) at $Re=107.6$, and (b) ribbons (RIB) at $Re=106.6$ for a suspension of $\unicode[STIX]{x1D719}=0.10$ and $d_{p}\approx 230~\unicode[STIX]{x03BC}\text{m}$ particles during eight rotations of the inner cylinder. Here, $T$ is the time for the inner cylinder to complete one full rotation. SVF and RIB completed one full cycle in two inner cylinder rotations indicating an azimuthal wave speed that is half of the inner cylinder rotation rate. One pair of vortices in SVF originating at the bottom shift one vortex pair width (2$\unicode[STIX]{x1D6FF}$) in the axial direction during one rotation around the inner cylinder. The RIB cycle here has half-downward rotating (dark region) and half-upward rotating (bright region) vortices around the inner cylinder.

Figure 18

Figure 19.Marginal stability curves from linear stability analysis for the pure fluid sheared between the rotating inner cylinder and stationary outer cylinder. Here, $k_{\unicode[STIX]{x1D703}}=0,1$ and $2$ represent Taylor vortex flow (TVF), mode 1 spiral vortex flow (SVF) and mode 2 SVF structures. Circles in (a) indicate the minimum $Re$ on each marginal stability curve. The lowest $Re$ on the curves is $Re=120.5$ at $k_{\unicode[STIX]{x1D703}}=0$ and $k_{z}/2\unicode[STIX]{x03C0}=0.996$ which corresponds to TVF. The vertical axis in (b) represents the ratio of azimuthal wave speed for the flow structure to the inner cylinder rotation rate, e.g. the mode 1 spiral has an azimuthal wave speed that is half that of the inner cylinder rotation. The circles correspond to the minimum $Re$ on each curve.

Figure 19

Figure 20.Space–time diagrams of (a) L-spiral (mode -1), (b) R-spiral (mode 1), and (c) ribbons constructed from velocity fields computed using linear stability analysis for the pure fluid with rotating inner cylinder and stationary outer cylinder. The ribbon structure is created by superimposing an L- and an R-spiral. Shown are the velocity vectors in the $z$–$t$ plane at $\unicode[STIX]{x1D703}=0$ and $r=d_{i}/2+0.8\unicode[STIX]{x1D6FF}$, where $d_{i}$ is the inner cylinder diameter and $\unicode[STIX]{x1D6FF}$ is the annular gap; $T$ is the time for the inner cylinder to complete one full rotation. The space–time diagrams for the R-spiral and ribbon structures here are the same as those for the SVF and RIB in figure 18 in terms of wavelengths and wave speeds.

Figure 20

Figure 21.Flow state map for suspension of concentrations $0\leqslant \unicode[STIX]{x1D719}\leqslant 0.30$, with $d_{p}\approx 230~\unicode[STIX]{x03BC}\text{m}$. (a) Flow structures observed for suspension of $0\leqslant \unicode[STIX]{x1D719}\leqslant 0.30$. Lines delineating various flow transitions: ——, CCF-RIB; - - - - - -, RIB-SVF; - - -, SVF-TVF; – - – - –, TVF-WTV. (b) Close-up of (a) to show the ribbon and spiral vortex regions clearly.

Figure 21

Figure 22.Space–time diagrams for suspensions of (a) $\unicode[STIX]{x1D719}=0$, (b) $\unicode[STIX]{x1D719}=0.05$, (c) $\unicode[STIX]{x1D719}=0.10$, and (d) $\unicode[STIX]{x1D719}=0.15$, all with $d_{p}\approx 230~\unicode[STIX]{x03BC}\text{m}$, constructed from images taken at $60~\text{frames}~\text{s}^{-1}$ during decreasing-$Re$ experiments. The time duration for each diagram is 3.8, 3.7, 3.0 and 3.0 s for $\unicode[STIX]{x1D719}=0$, $\unicode[STIX]{x1D719}=0.05$, $\unicode[STIX]{x1D719}=0.10$ and $\unicode[STIX]{x1D719}=0.15$, respectively.

Figure 22

Figure 23.Space–time diagrams for (a) $\unicode[STIX]{x1D719}=0.20$, and (b) $\unicode[STIX]{x1D719}=0.30$ suspensions with $d_{p}\approx 230~\unicode[STIX]{x03BC}\text{m}$, constructed from images taken at $60~\text{frames}~\text{s}^{-1}$ during decreasing-$Re$ experiments. The time duration for each space–time diagram is 3.7 s and 1.8 s for $\unicode[STIX]{x1D719}=0.20$ and $\unicode[STIX]{x1D719}=0.30$, respectively.

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