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Compressive properties of Al-A206/SiC and Mg-AZ91/SiC syntactic foams

Published online by Cambridge University Press:  03 July 2013

Gonzalo Alejandro Rocha Rivero*
Affiliation:
Materials Science and Engineering Department, University of Wisconsin-Milwaukee, Milwaukee, Wisconsin 53201
Benjamin Franklin Schultz*
Affiliation:
Materials Science and Engineering Department, University of Wisconsin-Milwaukee, Milwaukee, Wisconsin 53201
J.B. Ferguson*
Affiliation:
Materials Science and Engineering Department, University of Wisconsin-Milwaukee, Milwaukee, Wisconsin 53201
Nikhil Gupta*
Affiliation:
Mechanical and Aerospace Engineering Department, Polytechnic Institute of New York University, Brooklyn, New York 11201
Pradeep Kumar Rohatgi*
Affiliation:
Materials Science and Engineering Department, University of Wisconsin-Milwaukee, Milwaukee, Wisconsin 53201
*
a)Address all correspondence to this author. e-mail: bfs2@uwm.edu

Abstract

Metal matrix syntactic foams are promising materials with high energy absorption capability. To study the effects of matrix strength on the quasistatic compressive properties of syntactic foams using SiC hollow particles as reinforcement, matrices of Al-A206 and Mg-AZ91 were used. Because Al-A206 is a heat-treatable alloy, matrix strength can be varied by heat treatment conditions, and foams in as-cast, T4, and T7 conditions were tested in this study. It is shown that the peak strength, plateau strength, and toughness of the foams increase with increasing yield strength of the matrix and that these foams show better performance than other foams on a specific property basis. High strain rate testing of the Mg-AZ91/SiC syntactic foams showed that there was little strain rate dependence of the peak stress under strain rates ranging from 10−3/s to 726/s.

Information

Type
Review Article
Copyright
Copyright © Materials Research Society 2013 
Figure 0

TABLE I.Nominal composition of matrix and reinforcements.

Figure 1

FIG. 1.Microstructures of Al-A206 without reinforcement in (a) as cast, (b) T4, (c) T7 conditions and Mg-AZ91 in the (d) as-cast condition. Unique phases and microstructural features visible in these micrographs are labeled as follows: [in parts (a)–(c)] (i) α-Al, (ii) bright intermetallic (typical of A206), (iii) dark intermetallic (likely present due to Fe dissolution), (iv) porosity; {in part d} (v) α-Mg, (vi) coarse intermetallic, (vii) lamellar intermetallic, and (viii) porosity.

Figure 2

FIG. 2.SEM micrographs of Al-A206 without reinforcement in (a) as cast, (b) T4, (c) T7 conditions and Mg-AZ91 in the (d) as-cast condition. EDS was used to identify composition of the labeled phases (I–XII), and the results are tabulated in Table II.

Figure 3

TABLE II.Compositions of the various phases formed in Al-A206 and Mg-AZ91 base alloys (processed under the same conditions as the syntactic foams produced in this study) evaluated by SEM/EDS. Roman numerals in the first column refer to the annotations shown in Fig. 3.

Figure 4

FIG. 3.Representative microstructures of the Al-A206/SiC (a–c) and Mg-AZ91/SiC (d) syntactic foams synthesized in this study. The micrographs for the Al-A206/SiC foams are shown in the (a) as-cast, (b) T4, and (c) T7 conditions, respectively. Unique phases and microstructural features visible in these micrographs are labeled as follows: [in parts (a)–(c)] (i) α-Al, (ii) bright intermetallic (typical of A206), (iii) dark intermetallic (likely present due to Fe dissolution), (iv) porosity, (v) SiC hollow sphere wall, (vi) hollow pore within SiC sphere; {in part d} (vii) α-Mg, (viii) intermetallic, (ix) SiC hollow sphere wall, (x) cracked and filled SiC sphere, (xi) hollow pore within SiC sphere, and (xii) porosity.

Figure 5

FIG. 4.SEM micrographs of the Al-A206/SiC (a–c) and Mg-AZ91/SiC (d) syntactic foams synthesized in this study. The micrographs for the Al-A206/SiC foams are shown in the (a) as-cast, (b) T4, and (c) T7 conditions, respectively. EDS was used to identify composition of the labeled phases (XIII–XXVIII), and the results are tabulated in Table III.

Figure 6

TABLE III.Compositions of the various phases formed in Al-A206/SiC and Mg-AZ91/SiC syntactic foams evaluated by SEM/EDS. Roman numerals in the first column refer to the annotations shown in Fig. 4.

Figure 7

TABLE IV.Summary of quasistatic compression data for Al-A206/SiC and Mg-AZ91/SiC syntactic foams.

Figure 8

FIG. 5.(a) Typical compressive stress–strain curves for Al-A206/SiC and Mg-AZ91/SiC syntactic foams. (b) Fractured specimens tested in compression under quasistatic strain rates shown in the pretest (left side) and posttest (right side) conditions. The top two specimens are Al-A206/SiC syntactic foams and the bottom two are Mg-AZ91/SiC syntactic foams.

Figure 9

FIG. 6.Average peak strength, plateau strength, and toughness versus yield strength of the base alloy.

Figure 10

FIG. 7.(a) High strain rate compression response of Mg-AZ91/SiC syntactic foams; (b) fractured specimens compressed at high strain rates. The top images show fractured specimens tested at strain rates of (from left to right) 537 and 648/s, respectively. Load was applied on the face that is visible in the image, causing compression through the thickness of the specimen imaged. The lower image shows a typical fracture event in the 537/s specimen, where a crack is shown to shear a SiC hollow sphere (taken with Hitachi S-3400 N SEM). Higher strain rates led to increased crushing of the spheres.