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Design space optimisation of an unmanned aerial vehicle submerged inlet through the formulation of a data-fusion-based hybrid model

Published online by Cambridge University Press:  12 May 2021

F. Akram
Affiliation:
Aerospace Engineering Department National University of Sciences and Technology (NUST) H-12, Islamabad, 44000 Pakistan
H. A. Khan*
Affiliation:
Aerospace Engineering Department National University of Sciences and Technology (NUST) H-12, Islamabad, 44000 Pakistan
T. A. Shams
Affiliation:
Aerospace Engineering Department National University of Sciences and Technology (NUST) H-12, Islamabad, 44000 Pakistan
D. Mavris
Affiliation:
Aerospace Engineering Department Georgia Institute of Technology Atlanta GA, 30332 USA
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Abstract

The research focuses on the design space optimisation of National Advisory Committee for Aeronautics (NACA) submerged inlets through the formulation of a hybrid data fusion methodology. Submerged inlets have drawn considerable attention owing to their potential for good on-design performance, for example during cruise flight conditions. However, complexities due to the geometrical topology and interactions among various design variables remain a challenge. This research enhances the current design knowledge of submerged inlets through the utilisation of data mining and Computational Fluid Dynamics (CFD) methodologies, focusing on design space optimisation. A two-pronged approach is employed where the first step encompasses a low-fidelity model through data mining and surrogate modelling to predict and optimise the design parameters, while the second step uses the Design of Experiments (DOE) approach based on the CFD results for the candidate design geometry to construct a surrogate model with high fidelity for design refinement. The feasibility of the proposed methodology is demonstrated for the optimisation of the total pressure recovery of a NACA submerged inlet for the subsonic flight regime. The proposed methodology is found to provide good agreement between the surrogate and CFD-based model and reduce the optimisation processing time by half in comparison with conventional (global-based) CFD optimisation approaches.

Information

Type
Research Article
Copyright
© The Author(s), 2021. Published by Cambridge University Press on behalf of Royal Aeronautical Society
Figure 0

Figure 1. A flowchart of the proposed methodology.

Figure 1

Figure 2. An illustration of the variable interaction sensitivities (Pareto plot).

Figure 2

Figure 3. Dynamic sensitivity profiler with different designed inlet velocity ratios.

Figure 3

Table 1 Design objectives for the UAV inlet

Figure 4

Figure 4. Dimensions of engine face.

Figure 5

Table 2 Baseline design parameters

Figure 6

Table 3 Grid independence analysis

Figure 7

Figure 5. Submerged inlet geometry.

Figure 8

Figure 6. Baseline CFD mesh.

Figure 9

Figure 7. Mesh deformation using Sculptor®.

Figure 10

Figure 8. Database input space coverage(9).

Figure 11

Figure 9. (a) Predicted versus actual results, and (b) predicted versus residuals.

Figure 12

Figure 10. Flow traces showing the formation of vortices over inlet sidewalls.

Figure 13

Figure 11. (a) Static pressure distribution of the optimised NACA flush inlet. (b) Mach number distribution on the midplane of the optimised NACA flush inlet at Mach 0.8.

Figure 14

Figure 12. Velocity vectors adjacent to the submerged inlet at Mach 0.8.

Figure 15

Table 4 Comparison of inlet design parameters

Figure 16

Figure 13. (a) Total pressure distribution on engine face at Mach 0.8, and (b) Mach number distribution on engine face at Mach 0.8.

Figure 17

Figure 14. Local DOE results based on CFD.

Figure 18

Figure 15. Second-order RSE sensitivity profiler.

Figure 19

Figure 16. Confidence intervals.