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Modeling and validation of a novel tracked robot via multibody dynamics

Published online by Cambridge University Press:  24 July 2023

Andrea Grazioso
Affiliation:
Department of Mechanics, Mathematics, and Management, Politechnic University of Bari, Bari, Italy
Angelo Ugenti
Affiliation:
Department of Mechanics, Mathematics, and Management, Politechnic University of Bari, Bari, Italy
Rocco Galati
Affiliation:
Department of Mechanics, Mathematics, and Management, Politechnic University of Bari, Bari, Italy
Giacomo Mantriota
Affiliation:
Department of Mechanics, Mathematics, and Management, Politechnic University of Bari, Bari, Italy
Giulio Reina*
Affiliation:
Department of Mechanics, Mathematics, and Management, Politechnic University of Bari, Bari, Italy
*
Corresponding author: Giulio Reina; Email: giulio.reina@poliba.it
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Abstract

This article focuses on a multibody model of a new passive articulated suspension tracked robot. The model of the vehicle is developed using the multibody software MSC Adams (acronym for automatic dynamic analysis of mechanical systems) in conjunction with the Adams Tracked Vehicle toolkit. The various subsystems that make up the vehicle assembly are described, with particular attention to the modeling strategies of the swing arms that constitute the suspension system and the characterization of the track belt. The multibody model allows the system performance to be evaluated in advance for fine-tuning of the design parameters and using different configurations, for example, with active and locked suspension. Efforts are also presented to validate the multibody twin against the real prototype, showing a good agreement with field experiments. Once validated, the digital twin is used to assess the performance of the innovative suspension system in various challenging environments.

Information

Type
Research Article
Copyright
© The Author(s), 2023. Published by Cambridge University Press
Figure 0

Figure 1. The all-terrain tracked robot POLIBOT.

Figure 1

Figure 2. The multibody model of POLIBOT.

Figure 2

Table I. Properties of the rubber field used for the track segment connections.

Figure 3

Figure 3. Procedure for the determination of the x coordinate of the center of gravity: model (a) and real robot (b).

Figure 4

Figure 4. Procedure for the determination of the y coordinate of the center of gravity: model (a) and real robot (b).

Figure 5

Figure 5. Procedure for the determination of the z coordinate of the center of gravity: model (a) and real robot (b).

Figure 6

Table II. Empirically estimated and simulated position of the center of gravity of POLIBOT.

Figure 7

Table III. Empirically estimated and simulated position of the center of gravity of POLIBOT.

Figure 8

Figure 6. Track of strips used for dynamic validation of the model: detail of the first five strips with dimensions in millimeters.

Figure 9

Figure 7. Angular velocities measured by the encoders of the two motors, while POLIBOT is moving over the track of rigid strips at 0.1 m/s (a) and 0.2 m/s (b).

Figure 10

Figure 8. Vertical acceleration measured and simulated while POLIBOT is moving over the track of rigid strips at 0.1 m/s (a) and 0.2 m/s (b).

Figure 11

Figure 9. Comparison of root mean square of simulated and experimental vertical accelerations of POLIBOT while moving over the track of rigid strips.

Figure 12

Figure 10. Angular velocities measured by the encoders of the two motors while POLIBOT is moving on asphalt.

Figure 13

Figure 11. Comparison between estimated and simulated overall motor torque during straight line.

Figure 14

Figure 12. Comparison between measured and simulated path followed by the robot during the validation test on asphalt.

Figure 15

Figure 13. Comparison between measured (dashed red line) and simulated path (solid blue line) followed by the robot during the validation test on a curved path. GPS coordinates of the test site (DMS format): 44$^{\circ }$ 57’ 24.5988” N, 7$^{\circ }$ 33’ 25.956” E).

Figure 16

Figure 14. Contact forces between track belt elements and ground: (a) schematic of a single-track belt segment and (b) calculation example of contact forces (expressed in N) under the left bogie wheel.

Figure 17

Table IV. Environments considered for testing the multibody model.

Figure 18

Figure 15. Bump negotiation: (a) simulated POLIBOT and (b) real prototype.

Figure 19

Figure 16. Comparison between measured and simulated bounce response for the bump negotiation test with a travel speed of 0.25 m/s.

Figure 20

Figure 17. Results obtained from the bump negotiation simulation: (top) bounce displacement and (bottom) bounce acceleration.

Figure 21

Table V. Results obtained from the bump negotiation simulation.

Figure 22

Figure 18. Results obtained from the bump negotiation simulation: (top) pitch angle and (bottom) angular acceleration.

Figure 23

Figure 19. Geometry of the ditch with dimension in millimeters.

Figure 24

Figure 20. Vertical acceleration and negotiation of a ditch.

Figure 25

Figure 21. Longitudinal acceleration and negotiation of a ditch.

Figure 26

Table VI. Results obtained from the ditch negotiation simulation.

Figure 27

Figure 22. Geometry of the step with dimension in millimeters.

Figure 28

Table VII. Results obtained from the step simulation.

Figure 29

Figure 23. Vertical acceleration and falling from a step.

Figure 30

Figure 24. Representation of the stochastic uneven surface, ISO F-profile.

Figure 31

Table VIII. Results obtained from the stochastic uneven simulation.

Figure 32

Figure 25. Vertical acceleration and stochastic uneven ISO F-profile.