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Heat/mass transport in shear flow over a heterogeneous surface with first-order surface-reactive domains

Published online by Cambridge University Press:  08 October 2015

Preyas N. Shah
Affiliation:
Department of Mechanical Engineering, Stanford University, Stanford, CA 94305, USA
Eric S. G. Shaqfeh*
Affiliation:
Department of Mechanical Engineering, Stanford University, Stanford, CA 94305, USA Department of Chemical Engineering, Stanford University, Stanford, CA 94305, USA Institute of Computational and Mathematical Engineering, Stanford University, Stanford, CA 94305, USA
*
†Email address for correspondence: esgs@stanford.edu

Abstract

Surfaces that include heterogeneous mass transfer at the microscale are ubiquitous in nature and engineering. Many such media are modelled via an effective surface reaction rate or mass transfer coefficient employing the conventional ansatz of kinetically limited transport at the microscale. However, this assumption is not always valid, particularly when there is strong flow. We are interested in modelling reactive and/or porous surfaces that occur in systems where the effective Damköhler number at the microscale can be $O(1)$ and the local Péclet number may be large. In order to expand the range of the effective mass transfer surface coefficient, we study transport from a uniform bath of species in an unbounded shear flow over a flat surface. This surface has a heterogeneous distribution of first-order surface-reactive circular patches (or pores). To understand the physics at the length scale of the patch size, we first analyse the flux to a single reactive patch. We use both analytic and boundary element simulations for this purpose. The shear flow induces a 3-D concentration wake structure downstream of the patch. When two patches are aligned in the shear direction, the wakes interact to reduce the per patch flux compared with the single-patch case. Having determined the length scale of the interaction between two patches, we study the transport to a periodic and disordered distribution of patches again using analytic and boundary integral techniques. We obtain, up to non-dilute patch area fraction, an effective boundary condition for the transport to the patches that depends on the local mass transfer coefficient (or reaction rate) and shear rate. We demonstrate that this boundary condition replaces the details of the heterogeneous surfaces at a wall-normal effective slip distance also determined for non-dilute patch area fractions. The slip distance again depends on the shear rate, and weakly on the reaction rate, and scales with the patch size. These effective boundary conditions can be used directly in large-scale physics simulations as long as the local shear rate, reaction rate and patch area fraction are known.

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Papers
Copyright
© 2015 Cambridge University Press 
Figure 0

Figure 1. Reactive disks embedded in a non-reactive wall in an unbounded surface submerged in a shear flow.

Figure 1

Figure 2. Top view of an isolated disk $\mathscr{P}$ embedded in a wall $\mathscr{W}$ in an unbounded surface $\mathscr{B}$ with shear flow of strength $\dot{{\it\gamma}}$ over it.

Figure 2

Figure 3. A sample mesh for a unit disk with 1331 elements.

Figure 3

Figure 4. The Sherwood number and its approximation based on the method of resistances (MoR) (2.11) for an isolated disk is plotted (a) versus the Damköhler number for varying Péclet number and (b) versus the Péclet number for varying Damköhler number. The approximation is in good agreement with the exact Sherwood number obtained from the boundary integral solution. The relative error of using the method of resistances instead of the exact solution is plotted in (c) versus the Damköhler number for varying Péclet number and (d) versus the Péclet number for varying Damköhler number. The Damköhler number is varied from 0.1 (reaction limited) to large values such as 300 (diffusion limited) and the Péclet number from 0.001 (no flow) to 100 (strong shear).

Figure 4

Figure 5. The 3-D wake structure that forms around a disk for ${\it\kappa}=300$ and $\mathit{Pe}=2$: (a) the wake extends downstream in the shear direction, $x_{1}$, as displayed by isolines of concentration over the wall (in the $x_{1}{-}x_{2}$ plane at $x_{3}=0$); (b) isolines in the vertical plane through the disk centre ($x_{1}{-}x_{3}$ plane at $x_{2}=0$) show the depletion layer thickness over the disk. Contours in the far field grow with distance in the shear direction.

Figure 5

Figure 6. The difference between the Sherwood number for a single disk and the two-disk problem, for two different configurations, with increasing separation distance shows distinct trends. Displayed first are schematics of (a) two disks aligned in the shear direction and (b) two disks aligned in the vorticity direction. The Sherwood number in the two-disk problem approaches the single-disk Sherwood number (c) inversely with the separation distance between the two disks when aligned in the shear direction and (d) much faster than the inverse of the separation distance between the two disks when aligned in the vorticity direction.

Figure 6

Figure 7. A periodic system of reactive regions $\mathscr{P}_{\boldsymbol{n}}$ embedded in tiled pieces of the wall $\mathscr{W}_{\boldsymbol{n}}$ in corresponding bounding boxes $\mathscr{B}_{\boldsymbol{n}}$. A shear flow of strength $\dot{{\it\gamma}}$ is present in the wall-normal direction. Also illustrated are the periodicity directions $\boldsymbol{L}_{1},\boldsymbol{L}_{2}$ in the lattice.

Figure 7

Figure 8. The outer problem scales on length scale $H$, where the dimensionless concentration is approximately $1+{\it\kappa}_{eff}x_{3}+\cdots =1+{\it\kappa}_{o}{\it\xi}+\,\cdots ,$ as shown in (a). This serves as the far-field value that the concentration on the microscale asymptotes to over the distance $l^{\ast }$, called the slip length. The slip length is visible in (b), where the concentration field profile $C_{p}(0,0,x_{3})$ exactly above the disk centre, calculated using (3.8), is plotted against $x_{3}$ at $\mathit{Pe}=0.001$ and three values of ${\it\kappa}$. The slip distance appears to be weakly dependent on the Damköhler number, and the concentration field appears to reach the asymptotic value within a wall-normal distance that scales as the disk radius.

Figure 8

Figure 9. Plot of the Sherwood number for a periodic system of single disks per bounding box with lattice lengths (a) ${\it\phi}=0.00126$ ($\boldsymbol{L}_{1}=\boldsymbol{L}_{2}=50$) and (b) ${\it\phi}=0.064$ ($\boldsymbol{L}_{1}=\boldsymbol{L}_{2}=7$) in comparison with the Sherwood number for an isolated single disk.

Figure 9

Figure 10. (a) Contours are plotted over a part of the region $\mathscr{B}_{0}$ for the case of ${\it\kappa}=300$ and $P=10$ with periodic disks ($\boldsymbol{L}_{1}=\boldsymbol{L}_{2}=10$). Contours are lengthened in the shear direction, $x_{1}$, and periodic. (b) Contours are plotted in the $x_{1}{-}x_{3}$ plane passing through the disk centre, for the case of ${\it\kappa}=300$ and $P=10$. The isotherms depict sharing of the depletion regions in the periodic directions ($\boldsymbol{L}_{1}=\boldsymbol{L}_{2}=10$). Contour growth in the far field is restricted by sharing.

Figure 10

Figure 11. The slip length, $l$, at which there is only 2 % variation from the value of the asymptote, is graphed for varying area fraction and Péclet number. Here, ${\it\kappa}=300$.

Figure 11

Figure 12. From (3.19), ${\it\eta}={\it\kappa}/Sh_{p}({\it\kappa},\mathit{Pe},{\it\phi})-1$ is plotted against the area fraction ${\it\phi}$ for Péclet number $\mathit{Pe}=2$ and varying Damköhler number in both the periodic and the random cases. Inset: a normal scale plot of ${\it\eta}$ for the case of ${\it\kappa}=300$ to indicate the size of the error bars at each data point in the random case.

Figure 12

Figure 13. Disordered periodic distribution of reacting disks in the domain.

Figure 13

Figure 14. The absolute value of the correction to $Sh_{u}$ to obtain $Sh_{p}$ for both perturbation theory (5.5) and exact values (boundary integral solution) at (a) $\mathit{Pe}=0.001$ and (b) $\mathit{Pe}=10$. Certainly, at vanishing ${\it\phi}$, the correction is ${\sim}O({\it\phi}^{1/2})$. The inset shows that at $\mathit{Pe}=10$, $Sh_{p} as ${\it\phi}\rightarrow 0$ and $Sh_{p}>Sh_{u}$ at large ${\it\phi}$, i.e. $Sh_{p}/Sh_{u}-1$ changes sign at an intermediate ${\it\phi}$. This sign change occurs at very small ${\it\phi}$ when $\mathit{Pe}\ll 1$.

Figure 14

Figure 15. Plot of ${\it\zeta}=(1/Sh_{p}({\it\kappa},\mathit{Pe},{\it\phi})-1/{\it\kappa})^{-1}$ versus ${\it\phi}$ for a wide range of the Damköhler number at (a) $\mathit{Pe}=2$ and (b) $\mathit{Pe}=20$. The curves for both the random and the periodic cases nearly collapse to a single curve. This provides numerical evidence for the method of resistances argument to be true, and also shows the utility of the approximation (6.2). The relative error (in absolute value) in using (6.2) for predicting the Sherwood number for periodic domains is plotted in (c) for $\mathit{Pe}=2$ and (d) for $\mathit{Pe}=20$.

Figure 15

Table 1. Summary of correlations and dependence on various parameters. Equations (2.11) and (6.1) are the most general correlations, which can be used to obtain all others as special cases.

Figure 16

Table 2. Values for the outer Damköhler number using ${\it\kappa}_{o}=50{\it\kappa}_{eff}$ and the three approximations ${\it\kappa}_{eff_{1}}={\it\phi}{\it\kappa}$, ${\it\kappa}_{eff_{2}}={\it\phi}Sh_{u}({\it\kappa},Pe)$, ${\it\kappa}_{eff_{3}}={\it\phi}Sh_{p}({\it\kappa},\mathit{Pe},{\it\phi})$ and corresponding Sherwood numbers, $Sh_{ui}=Sh_{u}(50{\it\kappa}_{eff_{i}},50^{2}Pe)$, for $\mathit{Pe}=1,{\it\kappa}=1$ at the subdomain scale and ${\it\phi}=0.126,0.35,0.5$. The data are rounded up to 3 significant digits.

Figure 17

Table 3. Values for the outer Damköhler number using ${\it\kappa}_{o}=50{\it\kappa}_{eff}$ and the three approximations ${\it\kappa}_{eff_{1}}={\it\phi}{\it\kappa}$, ${\it\kappa}_{eff_{2}}={\it\phi}Sh_{u}({\it\kappa},Pe)$, ${\it\kappa}_{eff_{3}}={\it\phi}Sh_{p}({\it\kappa},\mathit{Pe},{\it\phi})$ and corresponding Sherwood numbers, $Sh_{ui}=Sh_{u}(50{\it\kappa}_{eff_{i}},50^{2}Pe)$, for $\mathit{Pe}=1,{\it\kappa}=300$ at the subdomain scale and ${\it\phi}=0.126,0.35,0.5$. The data are rounded up to 3 significant digits.

Figure 18

Figure 16. The isolated Green’s function $G_{u}$ has algebraic decay in the directly downstream shear direction with respect to the source point.

Figure 19

Figure 17. The relative error in the Sherwood number $Sh_{p}$ plotted against the grid resolution for the periodic case with ${\it\kappa}=300,\mathit{Pe}=2,{\it\phi}=0.125$.