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A novel biomimetic material duplicating the structure and mechanics of natural nacre

Published online by Cambridge University Press:  19 May 2011

Francois Barthelat*
Affiliation:
Department of Mechanical Engineering, McGill University, Montreal, Quebec H3A 2K6, Canada
Deju Zhu
Affiliation:
Department of Mechanical Engineering, McGill University, Montreal, Quebec H3A 2K6, Canada
*
a)Address all correspondence to this author. e-mail: francois.barthelat@mcgill.ca

Abstract

Nacre from mollusk shell is a high-performance natural composite composed of microscopic mineral tablets bonded by a tough biopolymer. Under tensile stress, the tablets slide on one another in a highly controlled fashion, which makes nacre 3000 times tougher than the mineral it is made of. Significant efforts have led to nacre-like materials, but none can yet match this amount of toughness amplification. This article presents the first synthetic material that successfully duplicates the mechanism of tablet sliding observed in nacre. Made of millimeter-size wavy poly-methyl-methacrylate tablets held by fasteners, this “model material” undergoes massive tablet sliding under tensile loading, accompanied by strain hardening. Analytical and finite element models successfully captured the salient deformation mechanisms in this material, enabling further design refinements and optimization. In addition, two new mechanisms were identified: the effect of free surfaces and “unzipping.” Both mechanisms may be relevant to natural materials such as nacre or bone.

Information

Type
Articles
Copyright
Copyright © Materials Research Society 2011
Figure 0

FIG. 1. (a) The stress–strain curve of nacre in tension showing strain hardening and relatively large strains at failure for hydrated nacre; (b) the large strains are generated by sliding of the microscopic mineral tablets on one another; (c) scanning electron microscopy showing nacre tablets with dovetail ends; (d) transverse compressive stresses are generated at the dovetail, generating resistance to pullout. These stresses are balanced by transverse tensile stresses in other regions (gray arrows).

Figure 1

FIG. 2. Overview of the nacre-like composites: (a) schematic with dimensions; (b) under tension tablets slide with progressive locking; (c) some of the stresses involved in progressive locking.

Figure 2

FIG. 3. Actual composite after assembly.

Figure 3

FIG. 4. Tensile stress–strain curves from the nacre-like composite for different amounts of tightening on the fasteners.

Figure 4

FIG. 5. Progressive deformation within the sample at increasing macroscopic strains: (a) undeformed; (b) deformed; (c) displacement using digital image correlation; (d) displacement profile of the upper and lower edges. In the deformed sample, tablet sliding spreads throughout the sample.

Figure 5

FIG. 6. Representative volume element (RVE) model.

Figure 6

FIG. 7. Effect of the design parameters on the stress–strain response (stress is normalized by the modulus of the tablets): (a) friction coefficient; (b) waviness angle; (c) tablets aspect ratio; (d) tablet overlap ratio; (e) nondimensional bolt stiffness; and (f) nondimensional bolt tightening.

Figure 7

FIG. 8. (a) Mesh and boundary conditions of the finite element model; (b) Deformed model under uniaxial tension along x with contour of transverse stress σyy.

Figure 8

FIG. 9. Comparison of the stress–strain curves of analytical model, finite element model and experiment.

Figure 9

FIG. 10. Finite width model: (a) mesh and boundary conditions; (b) uniform deformation; (c) nonuniform deformation (unzipping).

Figure 10

FIG. 11. Comparison of the stress–strain curves of analytical model, finite element model, finite width model with and without gaps and unzipping.

Figure 11

FIG. 12. Comparison of the stress–strain curves of finite-width model and experiment with different levels of bolt tightening.

Figure 12

FIG. A1. (a) Periodic RVE of the composite; (b) reduced RVE using symmetry; and (c) RVE deformation under uniaxial stress along the x axis.