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Premixed flame–wall interaction in a narrow channel: impact of wall thermal conductivity and heat losses

Published online by Cambridge University Press:  28 September 2018

K. Bioche
Affiliation:
CORIA – CNRS, Normandie Université, INSA de Rouen, Technopôle du Madrillet, BP 8, 76801 Saint-Etienne-du-Rouvray, France
L. Vervisch*
Affiliation:
CORIA – CNRS, Normandie Université, INSA de Rouen, Technopôle du Madrillet, BP 8, 76801 Saint-Etienne-du-Rouvray, France
G. Ribert
Affiliation:
CORIA – CNRS, Normandie Université, INSA de Rouen, Technopôle du Madrillet, BP 8, 76801 Saint-Etienne-du-Rouvray, France
*
†Email address for correspondence: vervisch@coria.fr

Abstract

The flow physics controlling the stabilisation of a methane/air laminar premixed flame in a narrow channel (internal width $\ell _{i}=5~\text{mm}$) is revisited from numerical simulations. Combustion is described with complex chemistry and transport properties, along with a coupled simulation of heat transfer at and within the wall. To conduct a thorough analysis of the flame–wall interaction, the steady flame is obtained after applying a procedure to find the inlet mass flow rate that exactly matches the flame mass burning rate. The response of the premixed flame shape to various operating conditions is then analysed in terms of flame propagation velocity and flow topology in the vicinity of the reactive front. We focus on the interrelations between the flame speed, the configuration taken by the flame surface, the flow deviation induced by the heat released and the fluxes at the wall. Compared to an adiabatic flame, the flame speed increases with edge-flame quenching at an isothermal cold wall in the absence of a boundary layer, decreases with a boundary layer, to increase again with heat-transfer coupling within the wall. A regime diagram is proposed to delineate between flame shapes in order to build a classification versus heat-transfer properties. Under a small level of convective heat transfer with the ambient air surrounding the channel, the larger the thermal conductivity in the solid, the faster the reaction zone propagates in the vicinity of the wall, leaving the centreline reaction zone behind. The premixed flame front is then concave towards the fresh gases on the axis of symmetry (so-called tulip flame) with a flame speed higher than in the adiabatic case. Increasing the heat loss at the wall through convection with ambient air, the flame shape becomes convex (mushroom flame) and the flame speed decreases below its adiabatic level. Scaling laws are provided for the flame speed under these various regimes. Mesh resolution was calibrated, with and without heat loss, from simulations of one-dimensional detailed chemistry flames, leading to mesh resolution of $12.5~\unicode[STIX]{x03BC}\text{m}$ for detailed chemistry and $25.0~\unicode[STIX]{x03BC}\text{m}$ with a skeleton mechanism. The quality of the resolution was also assessed from multi-physics budgets derived from first principles, involving upstream-flame heat retrocession by the wall leading to flow acceleration, budgets bringing physical insights into flame/wall interaction. Additional overall mesh convergence tests of the multi-physics solution would have been desirable, but were not conducted due to the high computing cost of these fully compressible simulations, hence also solving for the acoustic field with low convective velocities.

Information

Type
JFM Papers
Copyright
© 2018 Cambridge University Press 
Figure 0

Figure 1. Stoichiometric laminar premixed flame propagating in a quartz channel. Energy release and temperature in the solid. Flow from left to right. GRI-1.2 chemical mechanism.

Figure 1

Figure 2. Cases simulated. Internal channel height: $\ell _{i}=5~\text{mm}$. External channel height: $\ell _{e}=7~\text{mm}$.

Figure 2

Figure 3. Above symmetry axis: pressure. Below symmetry axis: heat release source term. Black lines: iso-$c=0.7$. Vector: flame front normal toward fresh gases. Flow from left to right. Zoom in the flame zone.

Figure 3

Figure 4. Flame properties. Quartz wall: heat conductive wall.

Figure 4

Table 1. Flame parameters. $T_{f}$: maximum temperature in the burnt gases. $\unicode[STIX]{x1D6FF}_{f}$: thermal flame thickness. $\unicode[STIX]{x1D6F4}_{f}$: flame length. $k_{w}$: wall heat-transfer coefficient inside the channel. $S_{L}$: flame speed. $S_{L}^{o}$: adiabatic flame speed. $\unicode[STIX]{x0394}S_{L}$: Departure between $S_{L}$ by (3.1) and by simulation.

Figure 5

Figure 5. Flame shape defined from the maximum heat release rate (symmetry axis: $y=0$, wall: $y=-2.5~\text{mm}$).

Figure 6

Figure 6. Spanwise ($y$) distributions of streamwise velocity component at various $x$ locations. Line with pluses: isothermal slip wall. Line with squares: isothermal no-slip wall. Line with triangles: quartz heat conductive wall.

Figure 7

Figure 7. Spanwise distributions of streamwise velocity component at various $x$ locations upstream of the flame (symmetry axis: $y=0$, wall: $y=-2.5~\text{mm}$).

Figure 8

Figure 8. Streamwise velocity component versus $x$ position at various $y$ locations.

Figure 9

Figure 9. Isothermal slip and no-slip configurations are compared taking advantage of the symmetry. Streamlines and flame with contours of 20, 40, 60 and 80 % of $\max (\dot{\unicode[STIX]{x1D714}}_{\unicode[STIX]{x1D70C}E})$.

Figure 10

Figure 10. Streamwise distribution of species mass fractions at various spanwise $y$ locations.

Figure 11

Figure 11. Temperature distribution in the quartz wall versus $x$ position for various $y$ locations.

Figure 12

Figure 12. Temperature distributions in the gas at various $x$ and $y$ positions. Heat conductive wall case.

Figure 13

Figure 13. Quartz heat conductive wall (symmetric view). Streamlines and flame with contours of 10, 30, 50 and 70 % of $\max (\dot{\unicode[STIX]{x1D714}}_{\unicode[STIX]{x1D70C}E})$.

Figure 14

Figure 14. Top: transverse (spanwise) fluid velocity component (black line: iso-$c=0.7$). Bottom: temperature distribution in the quartz wall.

Figure 15

Figure 15. Streamwise velocity component along the axis of symmetry.

Figure 16

Figure 16. Distributions of $\text{CH}_{3}\text{O}$ in the flame zone and streamwise OH profiles at various distances from the axis.

Figure 17

Table 2. Units are mol, s, $\text{cm}^{3}$, cal and K. Reduced $\text{CH}_{4}$/air scheme for the stoichiometric condition. The Chaperon efficiencies of the GRI-1.2 mechanism are preserved for both three-body and fall-off reactions.

Figure 18

Figure 17. Flame response to heat-transfer properties. $h_{o}$: heat transfer coefficient with surrounding air. $\unicode[STIX]{x1D706}$: thermal conductivity of channel wall. $S_{L}/S_{L}^{o}$ indicated in the graphs. Conditions above dashed line are unrealistic in practice.

Figure 19

Figure 18. Diagram summarising the flame shape behaviour versus wall heat transfer parameters. $\unicode[STIX]{x1D706}$: wall conductivity. $h_{o}$: coefficient of convective heat transfer with outside environment. Internal channel height: 5 mm. Wall thickness: 1 mm. Stoichiometric $\text{CH}_{4}$/air flame.

Figure 20

Figure 19. Comparison between detailed (GRI-1.2 (Frenklach et al.1995)) and reduced chemistry (table 2). Streamwise profiles at various $y$ distances from the axis (wall is at $y=-2.5~\text{mm}$, see figure (c) for legend). Heat conductive wall case.

Figure 21

Figure 20. Comparison of flame shapes between detailed and reduced chemistry. Quartz heat conductive wall.

Figure 22

Figure 21. Adiabatic one-dimensional freely propagating and stoichiometric premixed flame. (a–c) Comparison between GRI-1.2 (lines) and reduced chemistry (symbols). (d) Reduced chemistry. Comparison of Cantera (lines) and SiTCom-B (symbols).

Figure 23

Figure 22. One-dimensional freely propagating stoichiometric premixed flame with heat loss (A 1), see (d) for legend. Line: detailed chemistry GRI-1.2. Symbols: reduced chemistry (table 2).