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Dispersion of solids in fracturing flows of yield stress fluids

Published online by Cambridge University Press:  29 September 2017

S. Hormozi*
Affiliation:
Department of Mechanical Engineering, Ohio University, 251 Stocker Center, Athens, OH 45701, USA
I. A. Frigaard
Affiliation:
Departments of Mathematics and Mechanical Engineering, University of British Columbia, 1984 Mathematics Road, Vancouver, BC, Canada V6T 1Z2
*
†Email address for correspondence: hormozi@ohio.edu

Abstract

Solids dispersion is an important part of hydraulic fracturing, both in helping to understand phenomena such as tip screen-out and spreading of the pad, and in new process variations such as cyclic pumping of proppant. Whereas many frac fluids have low viscosity, e.g. slickwater, others transport proppant through increased viscosity. In this context, one method for influencing both dispersion and solids-carrying capacity is to use a yield stress fluid as the frac fluid. We propose a model framework for this scenario and analyse one of the simplifications. A key effect of including a yield stress is to focus high shear rates near the fracture walls. In typical fracturing flows this results in a large variation in shear rates across the fracture. In using shear-thinning viscous frac fluids, flows may vary significantly on the particle scale, from Stokesian behaviour to inertial behaviour across the width of the fracture. Equally, according to the flow rates, Hele-Shaw style models give way at higher Reynolds number to those in which inertia must be considered. We develop a model framework able to include this range of flows, while still representing a significant simplification over fully three-dimensional computations. In relatively straight fractures and for fluids of moderate rheology, this simplifies into a one-dimensional model that predicts the solids concentration along a streamline within the fracture. We use this model to make estimates of the streamwise dispersion in various relevant scenarios. This model framework also predicts the transverse distributions of the solid volume fraction and velocity profiles as well as their evolutions along the flow part.

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Papers
Copyright
© 2017 Cambridge University Press 
Figure 0

Figure 1. Schematic of a channel-like fracture. The solid phase, i.e. proppant with volume fraction $\unicode[STIX]{x1D719}_{in}$, is added at the inlet to the fracturing fluid in a cyclic fashion to produce a network of open channels.

Figure 1

Table 1. Fracture flow categories: slow, normal and fast. First four rows define the category in terms of operational parameter ranges (see § 2.2). Remaining rows characterize the flow structure.

Figure 2

Figure 2. Variation of the local suspension regimes with slow, normal and fast fracture flows. The arrows indicate the variation across the fracture from the pseudo-plug in the centre to more inertial regimes at the fracture walls (styled after figure 7.13 in Andreotti et al. (2013)).

Figure 3

Table 2. Scalings of solid-phase properties for cases I, II and II.

Figure 4

Table 3. Forms of solid-phase properties for cases I, II and III, scaled with the Stokesian case.

Figure 5

Figure 3. Flux function for a range of flow parameters: $B=1,2,4,6,8,10$, $Re=1,10,100,200,400$ and $n=0.3,0.4,0.5,0.6,0.7,1.0$. The solid red line corresponds to a representative set of dimensionless parameters: $Re=10$, $B=1$, $n=0.5$, $Fr=1$, $s=2.65$, $\unicode[STIX]{x1D6FF}_{p}=0.05$ and $\unicode[STIX]{x1D6FF}_{t}=0.0001$. The flow profiles are associated with the case of $\bar{\unicode[STIX]{x1D719}}_{0}=0.4$.

Figure 6

Figure 4. Single slug of proppant for $Re=100$, $B=1$, $n=1.0$, $Fr=1.44$, $s=2.65$, $\unicode[STIX]{x1D6FF}_{p}=0.03$, $\unicode[STIX]{x1D6FF}_{t}=0.0001$ and $\bar{\unicode[STIX]{x1D719}}_{in}=0.5$, of duration $T=0.1$: (a) flux function; (b) $\bar{\unicode[STIX]{x1D719}}_{0}(\unicode[STIX]{x1D709},t)$ at regular time intervals; (c) ratio of spreading length to streamwise length scale.

Figure 7

Figure 5. (a,c,e,g) Colour maps of $\unicode[STIX]{x1D719}_{0}(y,\unicode[STIX]{x1D709},t)$ as the single proppant slug propagates. (b,d,f,h) Colour maps of scaled sedimentation velocity as the single pulse propagates. The sedimentation velocity is scaled with the sedimentation velocity of $\bar{\unicode[STIX]{x1D719}}_{0}=0.5$ at the maximum shear rate of the inflow. The representative set of dimensionless parameters are: $Re=10$, $B=1$, $n=0.5$, $Fr=1$, $s=2.65$, $\unicode[STIX]{x1D6FF}_{p}=0.05$ and $\unicode[STIX]{x1D6FF}_{t}=0.0001$.

Figure 8

Figure 6. Scaled spreading length for a range of flow parameters: $B=1,2,4,6,8,10$, $Re=1,10,100,200,400$ and $n=0.3,0.4,0.5,0.6,0.7,1.0$. The solid red line corresponds to the following representative set of dimensionless parameters: $Re=10$, $B=1$, $n=0.5$, $Fr=1$, $s=2.65$, $\unicode[STIX]{x1D6FF}_{p}=0.05$ and $\unicode[STIX]{x1D6FF}_{t}=0.0001$.

Figure 9

Figure 7. (a,c,e,g) Colour maps of $\unicode[STIX]{x1D719}_{0}$ for multi-pulse propagation. The pulsing time is $T=0.1$. (b,d,f,h) Colour maps of scaled sedimenting velocity as a single pulse propagates. The sedimenting velocity is scaled with the sedimenting velocity of $\bar{\unicode[STIX]{x1D719}}_{0}=0.5$ at corresponding maximum shear rate. Flow parameters are as in figure 5.

Figure 10

Figure 8. (a,c,e,g) Colour maps of $\unicode[STIX]{x1D719}_{0}$ for multi-pulse propagation. The pulsing time is $T=0.02$. (b,d,f,h) Colour maps of scaled sedimenting velocity as a single pulse propagates. The sedimenting velocity is scaled with the sedimenting velocity of $\bar{\unicode[STIX]{x1D719}}_{0}=0.5$ at corresponding maximum shear rate. Flow parameters are as in figure 5.

Figure 11

Figure 9. (a,c,e,g) Colour maps of $\unicode[STIX]{x1D719}_{0}$ for multi-pulse propagation at $T=1$. (b,d,f,h) Colour maps of scaled sedimenting velocity. The sedimenting velocity is scaled with the sedimenting velocity of $\bar{\unicode[STIX]{x1D719}}_{0}=0.5$ at corresponding maximum shear rate. (a,b) Flow parameters as in figure 5. (c,d) Flow parameters as in figure 5 except $n=1$ and $Fr=1.6$. (e,f) Flow parameters as in figure 5 except $Re=400$ and $Fr=2.5$. (g,h)  Flow parameters as in figure 5 except $B=10$.

Figure 12

Figure 10. Comparison of the relative fractions of viscous and inertial dissipation for the modified kinetic theory approach and the scaling approach.

Figure 13

Figure 11. Colour maps of $|\unicode[STIX]{x1D719}(y)-\bar{\unicode[STIX]{x1D719}}|Re/(Fr^{2}G)$ for a typical inertial fracturing flow with parameters (a) $Re=10$, $B=1$, $n=0.5$, $Fr=1$, $s=2.65$ and $\unicode[STIX]{x1D6FF}_{p}=0.05$ and (b) $Re=400$, $B=1$, $n=0.5$, $Fr=2.5$, $s=2.65$ and $\unicode[STIX]{x1D6FF}_{p}=0.05$.