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On the influence of pore connectivity on performance of membrane filters

Published online by Cambridge University Press:  03 September 2020

B. Gu*
Affiliation:
Department of Mathematical Sciences, New Jersey Institute of Technology, Newark, NJ07102-1982, USA
D. L. Renaud
Affiliation:
Department of Mathematical Sciences, New Jersey Institute of Technology, Newark, NJ07102-1982, USA
P. Sanaei
Affiliation:
Department of Mathematics, New York Institute of Technology, New York, NY10023-7692, USA
L. Kondic
Affiliation:
Department of Mathematical Sciences, New Jersey Institute of Technology, Newark, NJ07102-1982, USA
L. J. Cummings
Affiliation:
Department of Mathematical Sciences, New Jersey Institute of Technology, Newark, NJ07102-1982, USA
*
†Email address for correspondence: bg263@njit.edu

Abstract

We study the influence of a membrane filter's internal pore structure on its flow and adsorptive fouling behaviour. Membrane performance is measured via (1) comparison between volumetric flow rate and throughput during filtration and (2) control of concentration of foulants at membrane pore outlets. Taking both measures into account, we address the merits and drawbacks of selected membrane pore structures. We first model layered planar membrane structures with intra-layer pore connections, and present comparisons between non-connected and connected structures. Our model predicts that membrane filters with connected pore structures lead to higher total volumetric throughput than those with non-connected structures, over the filter lifetime. We also provide a sufficient criterion for the concentration of particles escaping the filter to achieve a maximum in time (indicative of a membrane filter whose particle retention capability can deteriorate). Additionally, we find that the influence of intra-layer heterogeneity in pore-size distribution on filter performance depends on the connectivity properties of the pores.

Information

Type
JFM Papers
Copyright
© The Author(s), 2020. Published by Cambridge University Press
Figure 0

Figure 1. Magnified membrane images showing (a) gradation of pores sizes through membrane depth, and in-plane inhomogeneity of pore sizes (Li 2009), (b) connectivity and junction layer (Yang et al.2008) and (c) pore-size distributions (Souza & Quadri 2013).

Figure 1

Figure 2. Illustration of a connected, branched-pore membrane and volumetric flow rate balance at pore junctions. (a) A three-layer ($m=3$) pore network with unit cell area $(2W)^2$. (b) Schematic bifurcation of a single pore (left) and two pores merging into one (right), homogeneous in both cases. In the former case $Q_1=2 Q_2$ and in the latter $2Q_1=Q_2$, by mass conservation.

Figure 2

Figure 3. Schematic of a connected branching-pore membrane with $m=2$ layers, pressure drop $P_0$ and upstream particle concentration $C_0$. Flow is assumed to be entirely in the $X$ direction.

Figure 3

Table 1. Key nomenclature used throughout this work. Uppercase symbols denote dimensional quantities; lowercase are dimensionless.

Figure 4

Figure 4. The three distinct pore architectures compared: (a) single-inlet non-connected branch membrane; (b) single-inlet connected membrane; (c) two-inlet connected membrane. The ordered colour coding (black, blue and red) is used throughout § 4.

Figure 5

Figure 5. Homogeneous models: pore radius evolution for each layer. (a) Non-connected branch membrane, (b) single-inlet connected membrane and (c) two-inlet connected membrane. For all calculations, $\phi _{top} = 0.539$ (maximum comparable porosity), $\lambda = 30$, $m = 5$ and the initial resistance $r_0 = 1$.

Figure 6

Figure 6. Homogeneous models: volumetric flow rate evolution for non-connected branch membrane (black), single-inlet connected membrane (blue) and two-inlet connected membrane (red). The solid black curve lies under the solid blue curve. For all calculations, $\phi _{top} = 0.539$ (maximum comparable porosity), $\lambda = 30$, $m = 5$ and the initial resistance $r_0 = 1$.

Figure 7

Figure 7. Homogeneous models: volumetric flow rate versus throughput for non-connected (black), single-inlet connected (blue) and two-inlet connected (red) membrane structures. Curves with the same line style represent equivalent values of $\phi _{top}$ for each model. The solid black curve lies under the solid blue curve. For all simulations, $\lambda = 30$, $m = 5$ and initial resistance $r_0 = 1$.

Figure 8

Figure 8. Homogeneous models: (a) total throughput $v(t_{final})$ versus $\phi _{top}$ for non-connected (black), single-inlet connected (blue) and two-inlet connected (red) membrane structures. (b) Volumetric flow rate versus throughput for connected membranes with $\nu _1$-inlet pores and $\phi _{top} = 0.539$. For all simulations, $\lambda = 30$, $m = 5$ and initial resistance $r_0 = 1$.

Figure 9

Figure 9. Homogeneous models: (a) initial particle concentration at outlet of first layer, $c_1(0)$, versus deposition coefficient $\lambda$ for single-inlet structures. Note that the results are identical for both connected and non-connected single-inlet models because they have the same initial top-pore radius $a_{1}(0)$. (b) Initial particle concentration at $i$th-layer pore outlets, $c_i(0)$, versus $\lambda$ for single-inlet non-connected (black) and connected (blue) models with $\phi _{top} = 0.709$. The vertical range is extended below zero for clarity only; $c_i(0)>0$ always. For all simulations, $m = 6$ and $r_0 = 1$.

Figure 10

Figure 10. Homogeneous models: total throughput versus $\lambda$ for single-inlet non-connected (black) and connected (blue) membrane structures. Each set of curves represents equivalent initial top-layer porosity. Each black dot is an equivalence point between the two models such that the same total throughput is achieved with the same $\lambda$. For all simulations, $m = 6$ and $r_0 = 1$.

Figure 11

Figure 11. Homogeneous models: (a–c) concentration at pore outlet versus throughput for (a) non-connected, (b) single-inlet connected and (c) two-inlet connected membrane structures. (d) Two-inlet connected model: the concentration of particles leaving the first-layer downstream surface ($c_1$, solid red curve) and cross-sectionally averaged first-layer pore velocity ($\bar{u}_{\mathrm{p},1}$, dashed red curve) are shown. For all calculations, $\lambda = 30$, $m = 5$, $\kappa =0.6$ and $r_0 = 1$.

Figure 12

Figure 12. Normalized difference $c_{diff}(\lambda; m)$ defined in (4.4) versus $\lambda$ for (a) single-inlet non-connected, (b) single-inlet connected and (c) two-inlet connected membrane structures. (d) Zero level set of the function $g$ defined in Theorem 4.1 for single-inlet model (blue), two-inlet model (red) and the branch model (black). The coloured data points are the pairs of $x$ intercepts with their respective $m$ values from (a–c), respectively. For all simulations, $\phi _{top} = 0.4$ and $r_0 = 2$.

Figure 13

Figure 13. Heterogeneous models: average volumetric flow rate (4.12) versus throughput (4.13) of single-inlet (blue) and two-inlet (red) connected models for varying noise amplitude, $b$, for (a,c) $\kappa = 0.95$ and (b,d) $\kappa = 0.6$. All results are averaged over $10^4$ simulations, with common parameters $\lambda = 30$ and $m = 5$.

Figure 14

Figure 14. Heterogeneous models: average volumetric flow rate versus throughput of non-connected branch model (black); and connected branch model with $\nu _i = 2^{i-1}$ (magenta), for (a,c) $\kappa = 0.95$ and (b,d) $\kappa = 0.6$. All results are averaged over $10^4$ simulations, with common parameters $\lambda = 30$ and $m = 5$.

Figure 15

Figure 15. Heterogeneous models: results for the single-inlet connected model. (a) Initial average volumetric flow rate $\bar{u}_b(0)$ (blue) and reciprocal of initial average resistance $1/{\overline {r}_b(0)}$ (black) versus noise amplitude, $b$. (b) A large sample approximation of the Jensen gap $\mathcal {J}$ (given in (4.16)) versus noise amplitude, $b$. All results are averaged over $10^4$ simulations, with common parameters $\lambda = 30$ and $m = 5$.

Figure 16

Figure 16. Heterogeneous models: average initial resistance for (a) single-inlet connected model and (b) two-inlet connected model. All results are averaged over $10^4$ simulations, with common parameters $m=5$ and $\lambda = 30$.

Figure 17

Figure 17. Heterogeneous models: partial derivative of expected initial resistance with respect to noise amplitude $b$ for (a) single-inlet connected model and (b) two-inlet connected model. For all simulations, $m=5$ and $\lambda = 30$.

Figure 18

Figure 18. Initial average membrane outlet concentration versus geometric coefficient, $\kappa$, for the single-inlet connected model. For all simulations, $m=5$ and $\lambda = 30$.

Figure 19

Figure 19. Single-inlet model: region of parameters that are $\delta _1$-accurate and allow sufficient $\delta _2$ penetration. Parameter choice: $\delta _1 = 0.05$, $\delta _2 = 0.3$, $\beta = \frac {1}{3}$, $r_0 = 1$, $\phi _{top} = 0.4$.

Figure 20

Figure 20. Heterogeneous models: initial resistance for single-inlet model. (a) Average $\bar {u}_{b}(0)$ over $10^5$ simulations; (b) exact large-number limit $\mathbb {E}[r_{b}(0)]$.