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Effect of sterilization processes on the properties of a silane hybrid coating applied to Ti6Al4V alloy

Published online by Cambridge University Press:  21 November 2017

Estela K. Kerstner Baldin*
Affiliation:
Research Laboratory Corrosion (LAPEC), University of Rio Grande do Sul (UFRGS), Porto Alegre 9500, RS, Brazil
Charlene Garcia
Affiliation:
Laboratory of Genomics, Proteomics and DNA Repair, University of Caxias do Sul (UCS), Caxias do Sul 1130, RS, Brazil
João Antonio P. Henriques
Affiliation:
Laboratory of Genomics, Proteomics and DNA Repair, University of Caxias do Sul (UCS), Caxias do Sul 1130, RS, Brazil
Mariana Roesch Ely
Affiliation:
Laboratory of Genomics, Proteomics and DNA Repair, University of Caxias do Sul (UCS), Caxias do Sul 1130, RS, Brazil
Eliena Jonko Birriel
Affiliation:
Postgraduate Program in Process and Technology Engineering, University of Caxias do Sul (UCS), Caxias do Sul 1130, RS, Brazil
Rosmary Nichele Brandalise
Affiliation:
Postgraduate Program in Process and Technology Engineering, University of Caxias do Sul (UCS), Caxias do Sul 1130, RS, Brazil
Célia de Fraga Malfatti
Affiliation:
Research Laboratory Corrosion (LAPEC), University of Rio Grande do Sul (UFRGS), Porto Alegre 9500, RS, Brazil
*
a) Address all correspondence to this author. e-mail: estela.kerstner@ufrgs.br

Abstract

Sterilization is one of the last stages prior to the implantation of a biomaterial. Therefore, the method should be chosen carefully as this is determinant not to compromise the properties of the material. In this context, three sterilization processes were evaluated as to their effect on the properties of a silane hybrid coating: steam autoclave, ethylene oxide, and hydrogen peroxide plasma. The coating was obtained from a sol consisting of alkoxysilane Tetraethoxysilane and organoalcoxysilane Methyltriethoxysilane (MTES), applied to the Ti6Al4V substrate, to increase its corrosion resistance and biocompatibility. After sterilization, the samples were characterized by scanning electron microscopy, atomic force microscopy, profilometry, wetabillity, and Fourier transform infrared spectroscopy. The electrochemical behavior was monitored by open circuit potential and potentiodynamic polarization curves. The cytocompatibility was evaluated by adhesion, viability, and morphological alterations in the MG-63 cells. The results showed that the protective behavior of the hybrid coating was compromised regardless of the sterilization method. However, the steam autoclave caused more morphological changes on the silane hybrid coating as well as on the Ti6Al4V substrate than the other two sterilization methods. Although the sterilized hybrid coating did not show cytotoxicity, the hybrid coating sterilized by hydrogen peroxide plasma showed a higher percentage of viable cells. The ethylene oxide presented the lowest percentage of viability and the highest cell death rate.

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Copyright © Materials Research Society 2017 
Figure 0

TABLE I. Nomenclature used for the samples during the development of this study.

Figure 1

TABLE II. Chemical composition of the Ti6Al4V alloy analized by X-ray Fluorescence.

Figure 2

FIG. 1. (a) FTIR spectra of the solution after 3 (TEOS/MTES3h), 24 h (TEOS/MTES24h) hydrolysis and hybrid coating after curing (TEOS/MTEScure), (b) TG curves of the hydrolyzed solution for 24 h and the cured hybrid coating and, (c1) micrographs obtained in SEM/FEG top view and EDS mapping after adhesion assay, (c2) 30° slope in the region of the displacement after adhesion test, and (c3) cross section of the hybrid coating.

Figure 3

FIG. 2. Micrographs obtained in SEM/FEG and topography obtained in AFM of the Ti6Al4V and Ti6Al4V/TM before and after sterilization by the three proposed methods.

Figure 4

FIG. 3. (a) FTIR spectra of the Ti6Al4V/TM before and after sterilization by the three proposed methods, (b) nanometric and micrometric mean roughness, and (c) contact angle measurements of the Ti6Al4V and Ti6Al4V/TM before and after sterilization by the three proposed methods.

Figure 5

FIG. 4. Monitoring the open circuit potential (OCP) daily for 672 h (a) Ti6Al4V and (b) Ti6Al4V/TM sterilized by the three proposed methods and polarization curves (c, d) Ti6Al4V and (e, f) Ti6Al4V/TM, sterilized by the three proposed methods, after 1 and 672 h of immersion, both in SBF at 37 ± 3 °C.

Figure 6

TABLE III. Corrosion potential values (Ecorr) and current densities (icorr) for Ti6Al4V e Ti6Al4V/TM sterilized by the three proposed methods, after 1 and 672 h of immersion.

Figure 7

FIG. 5. Micrographs obtained in SEM/FEG after the polarization test of immersed samples for 672 h in SBF at 37 ± 3 °C of the Ti6Al4V and Ti6Al4V/TM before and after sterilization by the three proposed methods.

Figure 8

FIG. 6. (a) Cytotoxic effect of extract of Ti6Al4V e Ti6Al4V/TM with the three proposed sterilizations methods. MG-63 cells were treated for 1, 2, and 7 days with the obtained extract. Positive control (cells treated with 5% DMSO). Results were obtained from three independent experiments. Each bar represents the average percentage of viability ± SD relative to negative control (fluid body), which was normalized to 100%. *Letters correspond to statistically significant differences using ANOVA-Tukey test (P ≤ 0.05). (b) Cell morphology of MG-63 treated for 1, 2, and 7 days visualized under light microscopy of inverted light with increase of 200×.

Figure 9

FIG. 7. (a) Percentage of cells stained with acridine orange and ethidium bromide after performing a direct contact assay according to ISO 10993-5-2009-2, with modifications. *Letters correspond to the statistically significant diferences using the ANOVA-Tukey test (P ≤ 0.05). (b) MG-63 cells stained with acridine orange and ethidium bromide viewed under a fluorescence microscope at 200× magnitude (green colored cells represent viable cells and red colored cells represent apoptosis and/or necrosis).

Figure 10

FIG. 8. Morphology of MG-63 cells on the surfaces of Ti6Al4V and Ti6Al4V/TM sterilized by the three proposed methods after 2 and 7 days of incubation.

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