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Influence of particle polydispersity on bulk migration and size segregation in channel flows

Published online by Cambridge University Press:  31 March 2022

Nathan J. Di Vaira
Affiliation:
School of Mechanical and Mining Engineering, The University of Queensland, Brisbane, QLD 4072, Australia
Łukasz Łaniewski-Wołłk
Affiliation:
School of Mechanical and Mining Engineering, The University of Queensland, Brisbane, QLD 4072, Australia Institute of Aeronautics and Applied Mechanics, Warsaw University of Technology, Warsaw 00-665, Poland
Raymond L. Johnson Jr.
Affiliation:
Centre for Natural Gas, The University of Queensland, Brisbane, QLD 4072, Australia
Saiied M. Aminossadati
Affiliation:
School of Mechanical and Mining Engineering, The University of Queensland, Brisbane, QLD 4072, Australia
Christopher R. Leonardi*
Affiliation:
School of Mechanical and Mining Engineering, The University of Queensland, Brisbane, QLD 4072, Australia Centre for Natural Gas, The University of Queensland, Brisbane, QLD 4072, Australia
*
†Email address for correspondence: c.leonardi@uq.edu.au

Abstract

The shear-induced migration of dense suspensions with continuously distributed (polydisperse) particle sizes is investigated in planar channel flows for the first time. A coupled lattice Boltzmann–discrete element method numerical framework is employed and validated against benchmark experimental results of bulk shear-induced migration and segregation by particle size. Distinct dependence on the particle size distribution is shown in the flowing (non-plugged) regime (where the bulk solid volume fraction, $\bar{\phi}$, $\leq 0.3$) resulting from a dual dependence on the particle self-diffusivity and local rheology imposed by the particle pressure gradient. Close agreement between statistically equivalent bidisperse and polydisperse suspensions suggests that the bulk migration, and by extension the shear-induced diffusivity, is completely characterised by the first three statistical moments of the particle size distribution. For both bidisperse and polydisperse suspensions in the plugging regime, $\bar {\phi }\geq 0.4$, the smallest particles preferentially form the plugs, causing the largest particles to segregate to the channel walls. This effect is accentuated as $\bar {\phi }$ increases and has not been reported in the literature hitherto. It is proposed that smaller particles preferentially form the plugs due to their higher shear-rate fluctuations, which completely dominate particle motion near the plug where the mean shear rate vanishes. Finally, increasing inertia causes a greater bulk migration towards the channel walls, but increased mid-plane migration for the largest particles due to the dependence of the particle self-diffusivity on the particle Reynolds number. As $\bar {\phi }$ increases shear-induced migration dominates and these inertial effects disappear, as does dependence on the particle size distribution.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (https://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2022. Published by Cambridge University Press
Figure 0

Figure 1. Schematic of the numerical channel used to study the bulk migration and size segregation of polydisperse suspensions with continuous PSDs ranging in radii from $a_{min}$ to $a_{max}$. Wall particles are stationary with radius $a_w$. The boundaries are periodic in the $x$ and $z$ directions, while fluid is driven by a constant $G$ in the $x$ direction. Schematic is not to scale.

Figure 1

Figure 2. Mapping of DEM spheres to the LBM lattice elements and calculation of the solid coverage, $\varepsilon$, at each lattice element for the PSM.

Figure 2

Figure 3. Log–log plot demonstrating the second-order (dashed line) convergence of the present LBM-DEM model.

Figure 3

Figure 4. Validation of SIM for monodisperse suspensions using the presented LBM-DEM model. Comparison of present model with literature LBM, DFM (Chun et al.2017) and experimental (Lyon & Leal 1998a) results, as well as pure fluid analytical case, for (a) particle concentration profile and (b) velocity profile.

Figure 4

Figure 5. Validation of particle segregation by size for bidisperse suspensions via comparison with fundamental (a) experimental (Lyon & Leal 1998b) and (b) numerical LBM and DFM (Chun et al.2019) cases.

Figure 5

Table 1. Statistical measurements of the five polydisperse PSDs used in this work. The Weibull parameters, $\lambda _1$ and $\lambda _2$, define the distributions, which are subsequently characterised by their first three statistical moments, $M_1$, $M_2$ and $M_3$, and the random close packing solid volume fraction, $\phi _{rcp}$.

Figure 6

Figure 6. Probability density functions for the five different PSDs tested.

Figure 7

Figure 7. Concentration by particle size of each PSD. Note that $\bar {\phi }_j$ scales arbitrarily.

Figure 8

Figure 8. Development of bulk scalar dispersion function, $C$, along normalised channel length, $L/W$. Comparison of each PSD at $\bar {\phi }=0.3$, $G=2\,\textrm {MPa}\,\textrm {m}^{-1}$. Lower $C$ indicates that the channel-averaged particle mass is closer to the channel mid-plane.

Figure 9

Figure 9. Concentration profiles plotted as solid volume fraction, $\phi$, across the normalised channel width, $y/W$. Comparison of $P_1$, $P_2$ and $P_3$ at $\bar {\phi }=0.3$, $G=2\,\textrm {MPa}\,\textrm {m}^{-1}$, with measurements taken at $L/W\approx 1800$.

Figure 10

Figure 10. Velocity profile plotted as channel velocity, $u$, normalised by mean channel velocity, $\langle u\rangle$. Comparison of $P_1$, $P_2$ and $P_3$ at $\bar {\phi }=0.3$, $G=2\,\textrm {MPa}\,\textrm {m}^{-1}$, with measurements taken at $L/W\approx 1800$.

Figure 11

Figure 11. Scalar dispersion function by particle size species, $C_j$. Comparison of each PSD at $\bar {\phi }=0.3$, $G=2\,\textrm {MPa}\,\textrm {m}^{-1}$, with measurements taken at $L/W\approx 1800$. Particles are grouped into bins by radius of width $0.4\,\mathrm {\mu }\textrm {m}$, recalling that $\delta _a=0.1\,\mathrm {\mu }\textrm {m}$, and are plotted at their median value, $\langle a \rangle$. Lower $C_j$ indicates particles have migrated closer to the channel mid-plane.

Figure 12

Figure 12. Transient development of scalar dispersion function by particle size species, $C_j$. Comparison of (a) $P_1$, (b) $P_2$ and (c) $P_3$ at $\bar {\phi }=0.3$, $G=2\,\textrm {MPa}\,\textrm {m}^{-1}$. Particles are grouped into bins by radius of width $0.4\,\mathrm {\mu }\textrm {m}$, recalling that $\delta _a=0.1\,\mathrm {\mu }\textrm {m}$. Labels on lines indicate bin size in $\mathrm {\mu }\textrm {m}$. Markers represent the bulk scalar dispersion of the suspensions, $C$. Lower $C_j$ and $C$ indicates particles have migrated closer to the channel mid-plane.

Figure 13

Figure 13. Development of scalar segregation function, $C_\varSigma$, along the normalised channel length, $L/W$, highlighting the transient size segregation behaviour of polydisperse suspensions. Comparison of $P_1$, $P_2$ and $P_3$ at $\bar {\phi }=0.3$, $G=2\,\textrm {MPa}\,\textrm {m}^{-1}$. Higher $C_\varSigma$ indicates greater size segregation.

Figure 14

Figure 14. Development of bulk scalar dispersion function, $C$, along normalised channel length, $L/W$. Comparison of different $\bar {\phi }$ for $P_2$. Lower $C$ indicates that the channel-averaged particle mass is closer to the channel mid-plane.

Figure 15

Figure 15. Scalar dispersion function by particle size species, $C_j$. Comparison of different $\bar {\phi }$ for $P_2$, measured at $L/W\approx 1800$. Particles are grouped into bins by particle radius of width $0.4\,\mathrm {\mu }\textrm {m}$, recalling that $\delta _a=0.1\,\mathrm {\mu }\textrm {m}$, and are plotted at their median value, $\langle a \rangle$. Lower $C_j$ indicates particles have migrated closer to the channel mid-plane.

Figure 16

Figure 16. Graphical representations of (a) $\bar {\phi }=0.4$$z$-plane, (b) $\bar {\phi }=0.5$$z$-plane, (c) $\bar {\phi }=0.5$ isometric, captured at $L/W\approx 1800$ for $P_2$.

Figure 17

Figure 17. Comparison of velocity profiles for increasing $\bar {\phi }$ for $P_2$, measured at $L/W\approx 1800$. Plugged regions are indicated by vertical dotted lines for $\bar {\phi }=0.4$ and vertical dashed lines for $\bar{\phi}=0.5$.

Figure 18

Figure 18. Transient development of scalar dispersion function by particle size species, $C_j$, for (a) $\bar {\phi }=0.4$ and (b) $\bar {\phi }=0.5$. Particles are grouped into bins by radius of width $0.4\,\mathrm {\mu }\textrm {m}$, recalling that $\delta _a=0.1\,\mathrm {\mu }\textrm {m}$. Labels on lines indicate bin size in $\mathrm {\mu }\textrm {m}$. Markers represent the bulk scalar dispersion of the suspensions, $C$. Lower $C_j$ indicates particles have migrated closer to the channel mid-plane.

Figure 19

Figure 19. Development of bulk migration, $C$, along the length of the channel, $L/W$, for (a) $\bar {\phi }=0.4$, (b) $\bar {\phi }=0.5$ and (c) $\bar {\phi }=0.55$, indicating that as $\bar {\phi }$ increases, bulk migration becomes independent of the particle distribution.

Figure 20

Figure 20. Increase in bulk effective shear viscosity with bulk solid volume fraction, obtained from simulations as $\bar {\eta }_s = GW^2/(12\langle u \rangle )$. Comparison with theoretical correlation of Krieger & Dougherty (1959), $\eta _s/\eta _f=(1-\phi /\phi _{rcp})^{-2.5\phi _{rcp}}$, where $\phi _{rcp}$ is obtained using (2.13).

Figure 21

Figure 21. Development of bulk scalar dispersion function, $C$, along normalised channel length, $L/W$. Comparison of different $G$ for $P_2$ at $\bar {\phi }=0.3$, demonstrating dependence of migration on inertia at moderate $\bar {\phi }$.

Figure 22

Figure 22. Scalar dispersion function by particle size species, $C_j$. Comparison of different $G$ at $\bar {\phi }=0.3$ for $P_2$, measured at $L/W\approx 1200$. Particles are grouped into bins by particle radius of width $0.4\,\mathrm {\mu }\textrm {m}$, recalling that $\delta _a=0.1\,\mathrm {\mu }\textrm {m}$, and are plotted at their median value, $\langle a \rangle$. Lower $C_j$ indicates particles have migrated closer to the channel mid-plane.

Figure 23

Figure 23. Development of bulk scalar dispersion function, $C$, along normalised channel length, $L/W$. Comparison of different $G$ for $P_2$ at $\bar {\phi }=0.5$, demonstrating independence of migration on inertia at high $\bar {\phi }$.

Figure 24

Figure 24. Scalar dispersion function by particle size species, $C_j$. Comparison of different $G$ at $\bar {\phi }=0.5$ for $P_2$, measured at $L/W\approx 1200$. Particles are grouped into bins by particle radius of width $0.4\,\mathrm {\mu }\textrm {m}$, recalling that $\delta _a=0.1\,\mathrm {\mu }\textrm {m}$, and are plotted at their median value, $\langle a \rangle$. Lower $C_j$ indicates particles have migrated closer to the channel mid-plane.

Figure 25

Table 2. The five bidisperse PSDs used in this work, with first three statistical moments, $M_1$, $M_2$ and $M_3$, taken to match their respective polydisperse distributions in table 2. Equations (3.5) are then solved simultaneously to obtain the radii of small and large particles, $a_S$ and $a_L$, and the number fraction of small particles, $N_S$. Here, $\phi _{rcp}$ is obtained from (2.13).

Figure 26

Figure 25. Development of bulk scalar dispersion function, $C$, along normalised channel length, $L/W$. Comparison of each bidisperse PSD at $\bar {\phi }=0.3$, $G=2\,\textrm {MPa}\,\textrm {m}^{-1}$, demonstrating close agreement to the bulk migration of their respective polydisperse suspensions in figure 8.

Figure 27

Figure 26. Development of bulk scalar dispersion function, $C$, along normalised channel length, $L/W$. Comparison of different $\bar {\phi }$ for $B_2$, demonstrating close agreement with the dependence of bulk migration on $\bar {\phi }$ for $P_2$ (figure 14). Solid lines represent $C_j$ of small particles and dashed lines represent $C_j$ of large particles. Lines are labelled by their $\bar {\phi }$ for further clarity. Crossing over of $C_j$ for $\bar {\phi }$ indicates small particles have migrated closer to the channel mid-plane on average compared with large particles.

Figure 28

Figure 27. Comparison of velocity profiles for increasing $\bar {\phi }$ for $B_2$, measured at $L/W\approx 1800$. Vertical dashed lines indicate the plugged region for $\bar {\phi }=0.5$.

Figure 29

Figure 28. Graphical representation of $\bar {\phi }=0.5$ for $B_2$, captured at $L/W \approx 1800$, illustrating closer migration to the channel mid-plane of small particles compared with large particles.

Figure 30

Figure 29. Reproduction of figure 11 showing statistic quartiles of $C_j$ for each PSD in each particle size bin. Each PSD is simulated ten times with randomised particle injection seeding.