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3D morphological evolution of porous titanium by x-ray micro- and nano-tomography

Published online by Cambridge University Press:  14 June 2013

Yu-chen Karen Chen-Wiegart
Affiliation:
Photon Science Directorate, Brookhaven National Laboratory, Upton, New York 11973
Takeshi Wada
Affiliation:
Institute for Materials Research, Tohoku University, Katahira, Sendai, Japan 980-8577
Nikita Butakov
Affiliation:
Photon Science Directorate, Brookhaven National Laboratory, Upton, New York 11973; andDepartment of Electrical Engineering, University at Buffalo, Buffalo, New York 14261
Xianghui Xiao
Affiliation:
Advanced Photon Source, Argonne National Laboratory, Argonne, Illinois 60439
Francesco De Carlo
Affiliation:
Advanced Photon Source, Argonne National Laboratory, Argonne, Illinois 60439
Hidemi Kato
Affiliation:
Institute for Materials Research, Tohoku University, Katahira, Sendai, Japan 980-8577
Jun Wang*
Affiliation:
Photon Science Directorate, Brookhaven National Laboratory, Upton, New York 11973
David C. Dunand
Affiliation:
Department of Materials Science and Engineering, Northwestern University, Evanston, Illinois 60208
Eric Maire
Affiliation:
MATEIS Laboratory, Institut National des Sciences Appliquées, Lyon, France 69621
*
a)Address all correspondence to this author. e-mail: junwang@bnl.gov

Abstract

The 3D morphological evolution of titanium foams as they undergo a two-step fabrication process is quantitatively characterized through x-ray micro- and nano-tomography. In the first process step, a Cu–Ti–Cr–Zr prealloy is immersed in liquid Mg, where Cu is alloyed with Mg while a skeleton of crystalline Ti–Cr–Zr is created. In the second step, the Mg–Cu phase is etched in acid, leaving a Ti–Cr–Zr foam with submicron struts. 3D images of these solidified Ti–Cr–Zr/Mg–Cu composites and leached Ti–Cr–Zr foams are acquired after 5, 10, and 30 min exposure to liquid Mg. As the Mg exposure time increases, the Ti–Cr–Zr ligaments grow in size. The tortuosity loosely follows the Bruggeman relation. The interfacial surface distribution of these Ti-foams is qualitatively similar to other nano-porous metal prepared by one-step dealloying. The characteristic length of the Mg–Cu phase and pores are also reported.

Information

Type
Invited Papers
Copyright
Copyright © Materials Research Society 2013 
Figure 0

FIG. 1.SEM images of surface of as-prepared samples exposed to liquid Mg melt for (a) 5 min (C5), (b) 10 min (C10), and (c) 30 min (C30). SEM images of surface of etched foams created from these as-prepared samples for Mg exposure times of (d) 5 min (F5), (e) 10 min (F10), and (f) 30 min (F30).

Figure 1

FIG. 2.Virtual cross-section obtained by Micro-CT of (a) composite C30 with a region marked by green rectangle enlarged in (b); the red arrow in (b) indicates the residual Mg–Cu phase on the surface and the yellow arrow indicates the internal composite: Ti–Cr–Zr (lighter gray) and Mg–Cu (darker gray). The dashed line marks the boundary between these two regions. (c) Etched foam F30 with a region marked by blue rectangle enlarged in (d). The white arrows in all the sub-figures (composites and foams) indicate regions with visibly less Ti-rich phase. The blue arrows in figures (a) and (c) indicate artificially cut surfaces for making the sample small enough for the micro-CT measurement.

Figure 2

FIG. 3.TXM reconstructed image of the Ti foam which underwent FIB sample preparation: F5 (a) radial virtual cross-section and (b) longitudinal virtual cross-section; and F30 (c) radial virtual cross-section and (d) longitudinal virtual cross-section (material marked Pt at the bottom of the sample is platinum used to hold the sample onto the sample holder). Artifacts described in the text are shown with arrows.

Figure 3

FIG. 4.(a) TXM mosaic image for the FIB-less Ti–Cr–Zr foam F5. The square shows the location for local nano-tomography, (b) 2D longitudinal virtual cross-section from TXM reconstruction, and (c) 3D volume of the reconstructed Ti-foam. Red arrows point to enclosed pores. (d) Cropped volume (25 × 21 × 31 μm3) from F5 for 3D morphological analysis. Images of the FIB-less composite C5, (e) 2D virtual cross-section, and (f) 3D reconstruction; and foam F30, (g) 2D virtual cross-section, and (h) 3D reconstruction.

Figure 4

FIG. 5.(a) Ligament diameter distribution for the three as-prepared composites (solid lines) and the three etched foam (dashed lines) showing coarsening with liquid Mg exposure time and little effect of etching, and (b) characteristic length for Mg–Cu phase (composite) and pore (foams) versus Mg exposure time.

Figure 5

FIG. 6.Tortuosity (τ) for (a) the as-prepared composites and (b) the etched foams. (c) Plot of tortuosity factor (τ2) versus volume fraction (ε) in log–log scale along with the Bruggeman coefficient fitting.

Figure 6

FIG. 7.(a) Scaled interfacial shape distribution of F5 foam (insets show the corresponding shape for each quadrant). (b) Fraction of surface area for each of the three shapes (saddle, convex, and concave points) as a function of Mg exposure time, both as-prepared composites and etched foams.

Figure 7

FIG. 8.Scaled interfacial shape distribution of (a-c) the as-prepared composites and (d-e) the etched foams.

Supplementary material: File

Chen-Wiegart Supplementary Material

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