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Numerical investigation of the flow over a model transonic turbine blade tip

Published online by Cambridge University Press:  17 August 2016

Andrew P. S. Wheeler*
Affiliation:
Department of Engineering, University of Cambridge, Trumpington Street, Cambridge CB2 1PZ, UK
Richard D. Sandberg
Affiliation:
Department of Mechanical Engineering, University of Melbourne, Victoria 3010, Australia
*
†Email address for correspondence: aw329@cam.ac.uk

Abstract

Direct numerical simulations (DNS) are used to investigate the unsteady flow over a model turbine blade tip at engine-scale Reynolds and Mach numbers. The DNS are performed with an in-house multiblock structured compressible Navier–Stokes solver. The particular case of a transonic tip flow is studied since previous work has suggested that compressibility has an important effect on the turbulent nature of the separation bubble at the inlet to the tip–casing gap and subsequent flow reattachment. The flow is simulated over an idealized tip geometry where the tip gap is represented by a constant-area channel with a sharp inlet corner to represent the pressure side edge of the turbine blade. The effects of free-stream disturbances, cross-flow and the pressure side boundary layer on the tip flow aerodynamics and heat transfer are studied. For ‘clean’ inflow cases we find that even at engine-scale Reynolds numbers the tip flow is intermittent in nature, i.e. neither laminar nor fully turbulent. The breakdown to turbulence occurs through the development of spanwise streaks with wavelengths of approximately 15 %–20 % of the gap height. Multidimensional linear stability analysis confirms the two-dimensional base state to be most unstable with respect to spanwise wavelengths of 25 % of the gap height. The linear stability analysis also shows that the addition of cross-flows with 25 % of the streamwise gap exit velocity increases the stability of the tip flow. This is confirmed by the DNS, which also show that the turbulence production is significantly reduced in the separation bubble. For the case when free-stream disturbances are added to the inlet flow, viscous dissipation and the rapid acceleration of the flow at the inlet to the tip–casing gap cause significant distortion of the vorticity field and reductions of turbulence intensity as the flow enters the tip gap. The DNS results also suggest that the assumption of the Reynolds analogy and a constant recovery factor are not accurate, in particular in regions where the skin friction approaches zero while significant temperature gradients remain, such as in the vicinity of flow reattachment.

Information

Type
Papers
Copyright
© 2016 Cambridge University Press 
Figure 0

Figure 1.Schematic of a transonic tip flow.

Figure 1

Figure 2.The computational domain.

Figure 2

Figure 3.An example of the simulated flow field with turbulent inflow. Contours of vorticity magnitude and isosurface of vorticity magnitude ($\unicode[STIX]{x1D714}=5$).

Figure 3

Table 1.Case details.

Figure 4

Figure 4.Variation of the turbulent kinetic energy with distance upstream of the tip gap (a); power spectra of the velocity magnitude at the gap inlet $x=0.0$, $y=0.7$ for two inlet disturbance levels (b).

Figure 5

Figure 5.Computational mesh in the region of the separation bubble, showing only every fourth grid line.

Figure 6

Figure 6.Skin friction predictions for different grid sizes and spanwise extents.

Figure 7

Figure 7.Power spectrum of the velocity magnitude at $x=4.2$, $y=0.1$ ($w_{in}=0$, $A=0$, $\text{span}=0.4g$).

Figure 8

Figure 8.Autocorrelation function of the spanwise velocity $w^{\prime }$ at $x=4.2$, $y=0.1$ ($w_{in}=0$, $A=0$, $\text{span}=0.8g$, 32 spanwise modes).

Figure 9

Figure 9.Example of a simulated flow field; Mach number contours from a solution of the 2D tip flow $Re_{g}=15K$ (datum grid).

Figure 10

Figure 10.Stability of primary (a,b) and secondary (c,d) separation at $Re_{g}=1\times 10^{4}$ (a,c) and $Re_{g}=15\times 10^{3}$ (b,d); $m=\text{spanwise mode}$, $\text{span}=0.8g$.

Figure 11

Figure 11.A sequence of instantaneous snapshots of isosurfaces of vorticity magnitude ($\unicode[STIX]{x1D714}=5$) spaced $\unicode[STIX]{x0394}t=0.5$, $Re_{g}=20\times 10^{3}$ (fine grid, $\text{span}=0.4g$, 32 spanwise modes).

Figure 12

Figure 12.Spanwise average instantaneous Mach number contours from 3D solutions at various Reynolds numbers; $\text{span}=0.4g$ (datum grid, 16 spanwise modes).

Figure 13

Figure 13.Surface isentropic Mach number, skin friction and normalized heat flux on the tip surface for $Re_{g}=20\times 10^{3}$ (——), $Re_{g}=15\times 10^{3}$ (– – –) and $Re_{g}=10\times 10^{3}$ (— ⋅ —); $\text{span}=0.4g$.

Figure 14

Figure 14.Variation of the heat transfer coefficient expressed as a Nusselt number (a), and comparison of the Stanton number with the skin friction coefficient (b); $Re_{g}=20\times 10^{3}$, $\text{span}=0.4g$.

Figure 15

Figure 15.Variation of the adiabatic wall temperature (recovery temperature) (a) and the recovery factor $r$ (b); $Re_{g}=20\times 10^{3}$, $\text{span}=0.4g$.

Figure 16

Figure 16.The time-averaged Mach number (a) and the turbulent kinetic energy (b) for the DNS test cases (see table 1); the dashed line indicates the $M=1$ contour ($Re_{g}=20\times 10^{3}$, $\text{span}=0.4g$).

Figure 17

Figure 17.The time-averaged skin friction and Nusselt number for the DNS test cases (see table 1).

Figure 18

Figure 18.Boundary layer profiles on the pressure side at $y=-1.0g$ compared with pressure side boundary layers from HP vane calculations of Wheeler et al. (2016).

Figure 19

Figure 19.Boundary layer profiles on the pressure side at $y=-1.0g$.

Figure 20

Figure 20.Instantaneous snapshots showing isosurfaces of vorticity magnitude ($\unicode[STIX]{x1D714}=5$) for the ‘XFLOW$+$PS$+$TU’ case; time between snapshots $\unicode[STIX]{x0394}t=9.6$.

Figure 21

Figure 21.Growth of instability waves for (a) the ‘XFLOW’ case and (b) the ‘XFLOW$+$PS’ case. (Spanwise extent $=1.5g$.)

Figure 22

Figure 22.Profile of reversed flow in the separation bubble for the ‘DATUM’ and ‘XFLOW’ cases at $x=0.26g$ and $x=0.57g$.

Figure 23

Figure 23.Skin friction predictions for the ‘XFLOW’ case with different spanwise extents.