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Coupling and stability of interfacial waves in liquid metal batteries

Published online by Cambridge University Press:  20 April 2018

G. M. Horstmann*
Affiliation:
Institute of Fluid Dynamics, Helmholtz-Zentrum Dresden - Rossendorf, Bautzner Landstr. 400, 01328 Dresden, Germany
N. Weber
Affiliation:
Institute of Fluid Dynamics, Helmholtz-Zentrum Dresden - Rossendorf, Bautzner Landstr. 400, 01328 Dresden, Germany
T. Weier
Affiliation:
Institute of Fluid Dynamics, Helmholtz-Zentrum Dresden - Rossendorf, Bautzner Landstr. 400, 01328 Dresden, Germany
*
†Email address for correspondence: g.horstmann@hzdr.de

Abstract

We investigate the coupling dynamics of interfacial waves in liquid metal batteries and its effects on the battery’s operation safety. Similar to aluminium reduction cells, liquid metal batteries can be highly susceptible to magnetohydrodynamically exited interfacial instabilities. The resulting waves are capable of provoking short-circuits. Owing to the presence of two metal-electrolyte interfaces that may step into resonance, the wave dynamics in liquid metal batteries is particularly complex. In the first part of this paper, we present a potential flow analysis of coupled gravity–capillary interfacial waves. While we are focusing here on liquid metal batteries with circular cross-section, the theory is applicable to arbitrary stably stratified three-layer systems. Analytical expressions for the amplitude ratio and the wave frequencies are derived. It is shown that the wave coupling can be completely described by two independent dimensionless parameters. We further provide a decoupling criterion that suggests that wave coupling will be present in most future liquid metal batteries. In the second part, the theory is validated by comparing it with multiphase direct numerical simulations. An accompanying parameter study is conducted to analyse the system stability for interfaces coupled to varying degrees. Three different coupling regimes are identified involving characteristic coupling dynamics. For strongly coupled interfaces we observe novel instabilities that may have beneficial effects on the operational safety.

Information

Type
JFM Papers
Copyright
© 2018 Cambridge University Press 
Figure 0

Figure 1.Schematic explanation of the MPRI in LMBs. If both interfaces are at rest (left cell), the cell current density $\boldsymbol{J}_{0}$ is purely vertical for idealized boundary conditions and does not interact with likewise vertical external magnetic fields $b_{z}$. Once one or both interfaces are somehow displaced, non-vertical perturbation currents $\boldsymbol{J}_{p}$ arise that are deflected to the wall where the low conducting electrolyte layer is thin. $\boldsymbol{J}_{p}$ comprises a horizontal component, the compensation current $\boldsymbol{J}_{c}$, that induces horizontal Lorentz forces $\boldsymbol{F}_{L}$ in interaction with $b_{z}$, finally driving a rotational wave motion.

Figure 1

Figure 2.Sketch of the idealized cylindrical three-layer system determined by the radius $R$, three phases $i=1,2,3$ of densities $\unicode[STIX]{x1D70C}_{i}$ and heights $h_{i}$ as well as two interfaces $\unicode[STIX]{x1D702}_{1}$ and $\unicode[STIX]{x1D702}_{2}$ with corresponding interfacial tensions $\unicode[STIX]{x1D6FE}_{\unicode[STIX]{x1D702}_{1}}$ and $\unicode[STIX]{x1D6FE}_{\unicode[STIX]{x1D702}_{2}}$.

Figure 2

Figure 3.Schematic of the symmetric fast mode $\unicode[STIX]{x1D714}_{+}$ (red) and the antisymmetric slow mode $\unicode[STIX]{x1D714}_{-}$ (blue) of the wavenumber $\unicode[STIX]{x1D716}_{11}$ in cross-section.

Figure 3

Figure 4.(a) Three-layer dispersion relations due to (2.21) and two-layer dispersion relations due to (2.24a) and (2.24b) of the $\text{Mg}\Vert \text{Sb}$ cell (table 1) for different salt-layer heights $h_{2}=0.15,0.2,0.3,0.5$ and $5\,\text{ cm}$. The plus mode $\unicode[STIX]{x1D714}_{+}$ is red and the minus mode $\unicode[STIX]{x1D714}_{-}$ blue coloured. The solid black line shows the two-layer frequency of the upper interface $\unicode[STIX]{x1D702}_{1}$ and the dashed black line the two-layer frequency of the lower interface $\unicode[STIX]{x1D702}_{2}$ both for $h_{2}=5\,\text{ cm}$. (b) Absolute value of the amplitude ratios due to (2.22) in dependence on $\unicode[STIX]{x1D716}_{mn}$ for $h_{2}=0.1,1.1,2.2,3.1,4.1,5.1,6.1$ and $7.1\,\text{ cm}$.

Figure 4

Table 1.Cell parameters of the $\text{Mg}\Vert \text{Sb}$ cell from Weber et al. (2017b) used to calculate the wave frequencies and amplitude ratios of figure 4.

Figure 5

Figure 5.Absolute values of the amplitude ratios due to (2.22) for the metal pad roll mode $\unicode[STIX]{x1D716}_{11}$ in dependence on ${\mathcal{A}}/{\mathcal{B}}$ with varying salt-layer thicknesses $h_{2}=0.1,1,2,3,4,5,6$ and $7~\text{cm}$ exemplarily plotted using the generic $\text{Mg}\Vert \text{Sb}$ cell parameters from Weber et al. (2017b) (table 1). To diversify ${\mathcal{A}}$ and ${\mathcal{B}}$, $\unicode[STIX]{x1D70C}_{3}$ was changed from $1716$ up to $5000~\text{kg}~\text{m}^{-3}$.

Figure 6

Table 2.Coupling parameter ${\mathcal{A}}_{gravity}$ calculated for different possible working material combinations. The densities are reported at working temperature $T$, see Lyon (1954), Agruss, Karas & Decker (1962), Weaver, Smith & Willmann (1962), Karas & Mangus (1963), Cairns et al. (1967), Herédy et al. (1967), Cairns & Shimotake (1969a,b), Shimotake, Rogers & Cairns (1969), Swinkels (1971), Janz et al. (1975, 1979), Chum & Osteryoung (1980, 1981), Zinkle (1998), Smithells, Gale & Totemeier (2004), Sobolev (2007), International Atomic Energy Agency (2008), Sobolev (2010), Aqra & Ayyad (2011), Bradwell (2011), Bradwell et al. (2012), Spatocco, Burke & Sadoway (2014), Wang et al. (2014).

Figure 7

Table 3.Used generic simulation parameters of the standard case yielding ${\mathcal{A}}=1$.

Figure 8

Figure 6.Exemplary contour plots of the excited interfaces for coupling parameters ${\mathcal{A}}=0.25$ (a) and ${\mathcal{A}}=2.4$ (b). (c,d) Cross-sections of the corresponding interface contours $\unicode[STIX]{x1D702}_{1}$ (blue) and $\unicode[STIX]{x1D702}_{2}$ (red) in the $r$–$z$ planes orientated along the highest amplitude shaping. In addition, the dashed lines mark the rest position of the interfaces and the dotted lines show the radial component of the theoretical gravity–capillary modes due to (2.12a) and (2.12b).

Figure 9

Figure 7.Exemplary contour plots of the excited interfaces for the coupling parameter ${\mathcal{A}}=0.9$ with the applied cell currents of $I=400~\text{A}$ (a) and $I=500~\text{A}$ (b). These currents lead to antisymmetric and symmetric wave coupling, respectively. (c,d) Cross-sections of the corresponding interface contours $\unicode[STIX]{x1D702}_{1}$ (blue) and $\unicode[STIX]{x1D702}_{2}$ (red) in the $r$–$z$ planes orientated along the highest amplitude shaping. (c) Shows in addition the fitted curves due to (4.3a) and (4.3b). (e,f) Depict further the compensation current vectors in the same cross-section. A superimposed colour map highlights the radial (horizontal) component of the compensation currents.

Figure 10

Figure 8.Numerical and analytical amplitude ratios (a) and wave periods (b) in dependence on the coupling parameter ${\mathcal{A}}/{\mathcal{B}}$. The strongly coupled regime is bounded by two vertical lines. For clarity, only the most present symmetric mode $\unicode[STIX]{x1D714}_{+}$ is shown in the strongly coupled regime.

Figure 11

Figure 9.Schematic vertical cut of the BI. The current $\boldsymbol{J}_{p}$ is redirected to the tank wall giving rise to horizontal compensation currents $\boldsymbol{J}_{c}$ which, in interaction with an external vertical magnetic field $b_{z}$, in turn lead to azimuthal Lorentz forces $\boldsymbol{F}_{L}$ inducing counter-rotating vortices with angular velocities $\unicode[STIX]{x1D6FA}_{1}$ and $\unicode[STIX]{x1D6FA}_{3}$. The concave and convex interface shapes then arise to equilibrate centripetal pressure differences.

Figure 12

Figure 10.Schematic explanation of the STI. (a) Profile of an LMB showing schematically the paths of the unperturbed cell current $\boldsymbol{J}_{0}$, the perturbation current $\boldsymbol{J}_{p}$ caused by the symmetrically tilted interfaces and the resulting horizontal compensation current $\boldsymbol{J}_{c}$. $\boldsymbol{J}_{c}$ closes here in the upper layer of higher electrical conductivity $\unicode[STIX]{x1D70E}_{1}>\unicode[STIX]{x1D70E}_{3}$. The interaction of $\boldsymbol{J}_{c}$ with an external vertical magnetic field $b_{z}$ leads to azimuthal Lorentz forces mainly in the electrolyte driving the rotating waves. (b) Electrolyte-layer section. The perturbation current $\boldsymbol{J}_{p}$ in the electrolyte can be decomposed into a component $\boldsymbol{J}_{p\Vert }$ parallel to $b_{z}$ and a component $\boldsymbol{J}_{p\bot }$ vertical to $b_{z}$. The ratio of both components is connected by a pitch angle $\unicode[STIX]{x1D6FC}$ to the slope of the interfaces.

Figure 13

Figure 11.Idealized rectangular three-layer system determined by the lateral dimensions $a$ and $b$, three phases $i=1,2,3$ of densities $\unicode[STIX]{x1D70C}_{i}$ and heights $h_{i}$ as well as two interfaces $\unicode[STIX]{x1D702}_{1}$ and $\unicode[STIX]{x1D702}_{2}$ with corresponding interfacial tensions $\unicode[STIX]{x1D6FE}_{\unicode[STIX]{x1D702}_{1}}$ and $\unicode[STIX]{x1D6FE}_{\unicode[STIX]{x1D702}_{2}}$.

Figure 14

Figure 12.(a) Lomb–Scargle periodogram for the Mg–Sb case (table 1) of the upper interface $\unicode[STIX]{x1D702}_{1}$ coloured in blue and the lower interface $\unicode[STIX]{x1D702}_{2}$ depicted in red when initially only the upper interface is excited. The dashed lines show the theoretical frequencies of the slow $f_{-}^{11}$ and fast $f_{+}^{11}$ mode due to equation (2.21). (b) Same Lomb–Scargle periodogram when initially only the lower interface is excited.

Figure 15

Figure 13.Comparison between the growth rates calculated by the MHD spectral code SFEMaNS and the present OpenFOAM-based model for the aluminium reduction cell case of Cappanera et al. (2017).