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Propagation, proppant transport and the evolution of transport properties of hydraulic fractures

Published online by Cambridge University Press:  19 September 2018

Jiehao Wang*
Affiliation:
Department of Energy and Mineral Engineering, EMS Energy Institute and G3 Center, Pennsylvania State University, University Park, PA 16802, USA
Derek Elsworth
Affiliation:
Department of Energy and Mineral Engineering, EMS Energy Institute and G3 Center, Pennsylvania State University, University Park, PA 16802, USA
Martin K. Denison
Affiliation:
Reaction Engineering International, 77 West 200 South, Suite 210, Salt Lake City, UT 84101, USA
*
†Email address for correspondence: jiehao.wang@psu.edu

Abstract

Hydraulic fracturing is a widely used method for well stimulation to enhance hydrocarbon recovery. Permeability, or fluid conductivity, of the hydraulic fracture is a key parameter to determine the fluid production rate, and is principally conditioned by fracture geometry and the distribution of the encased proppant. A numerical model is developed to describe proppant transport within a propagating blade-shaped fracture towards defining the fracture conductivity and reservoir production after fracture closure. Fracture propagation is formulated based on the PKN-formalism coupled with advective transport of an equivalent slurry representing a proppant-laden fluid. Empirical constitutive relations are incorporated to define rheology of the slurry, proppant transport with bulk slurry flow, proppant gravitational settling, and finally the transition from Poiseuille (fracture) flow to Darcy (proppant pack) flow. At the maximum extent of the fluid-driven fracture, as driving pressure is released, a fracture closure model is employed to follow the evolution of fracture conductivity with the decreasing fluid pressure. This model is capable of accommodating the mechanical response of the proppant pack, fracture closure of potentially contacting rough surfaces, proppant embedment into fracture walls, and most importantly flexural displacement of the unsupported spans of the fracture. Results show that reduced fluid viscosity increases the length of the resulting fracture, while rapid leak-off decreases it, with both characteristics minimizing fracture width over converse conditions. Proppant density and size do not significantly influence fracture propagation. Proppant settling ensues throughout fracture advance, and is accelerated by a lower viscosity fluid or greater proppant density or size, resulting in accumulation of a proppant bed at the fracture base. ‘Screen-out’ of proppant at the fracture tip can occur where the fracture aperture is only several times the diameter of the individual proppant particles. After fracture closure, proppant packs comprising larger particles exhibit higher conductivity. More importantly, high-conductivity flow channels are necessarily formed around proppant banks due to the flexural displacement of the fracture walls, which offer preferential flow pathways and significantly influence the distribution of fluid transport. Higher compacting stresses are observed around the edge of proppant banks, resulting in greater depths of proppant embedment into the fracture walls and/or an increased potential for proppant crushing.

Information

Type
JFM Papers
Copyright
© 2018 Cambridge University Press 
Figure 0

Figure 1. Schematic of proppant transport in a propagating blade-shaped fracture.

Figure 1

Figure 2. Cross-section of a partially proppant-filled fracture (cross-section A in figure 1) at the end of pumping (a) and after fracture closure (b).

Figure 2

Figure 3. The functions (a) $\hat{Q}^{s}$, (b) $\hat{Q}^{p}$ and (c) ${\hat{G}}^{p}$ introduced by Dontsov & Peirce (2014) versus normalized proppant concentration for three specified values of the parameter $w/a$, and (d) the blocking function $B(w/a)$ versus the parameter $w/a$ when $N=3$.

Figure 3

Figure 4. (a) Discretization of the problem domain for proppant transport. (b) Zoom-in of a specified element with the element centre and proppant fluxes marked.

Figure 4

Figure 5. Procedure for the modelling of fracture propagation and proppant transport during a single time step.

Figure 5

Table 1. Parameters used in the validation simulation.

Figure 6

Figure 6. Comparison of fracture geometry and proppant distribution at $t=4000~\text{s}$ between (a) the published results from Shiozawa & McClure (2016) and (b) the proposed model.

Figure 7

Table 2. Parameters used in the base case simulation.

Figure 8

Figure 7. Simulation results of the base case at different snapshots in time $t=1000~\text{s}$, $t=1250~\text{s}$, $t=1500~\text{s}$, $t=1750~\text{s}$ and $t=2000~\text{s}$: (a) fracture geometry and (b) proppant distribution.

Figure 9

Figure 8. Simulation results of the case with low fluid viscosity ($\unicode[STIX]{x1D707}_{f}=0.01~\text{Pa}~\text{s}$) at different snapshots in time $t=1000~\text{s}$, $t=1250~\text{s}$, $t=1500~\text{s}$, $t=1750~\text{s}$ and $t=2000~\text{s}$: (a) fracture geometry and (b) proppant distribution.

Figure 10

Figure 9. Simulation results of the case with large proppant size ($a=0.8~\text{mm}$) at different snapshots in time $t=1000~\text{s}$, $t=1250~\text{s}$, $t=1500~\text{s}$, $t=1750~\text{s}$ and $t=2000~\text{s}$: (a) fracture geometry and (b) proppant distribution.

Figure 11

Figure 10. Simulation results of the case with an ultra-light weight proppant ($\unicode[STIX]{x1D70C}_{p}=1054~\text{kg}~\text{m}^{-3}$) at different snapshots in time $t=1000~\text{s}$, $t=1250~\text{s}$, $t=1500~\text{s}$, $t=1750~\text{s}$ and $t=2000~\text{s}$: (a) fracture geometry and (b) proppant distribution.

Figure 12

Figure 11. Simulation results of the case with large leak-off coefficient ($C_{l}=3.5\times 10^{-5}~\text{m}~\text{s}^{-1/2}$) at different snapshots in time $t=1000~\text{s}$, $t=1250~\text{s}$, $t=1500~\text{s}$, $t=1750~\text{s}$ and $t=2000~\text{s}$: (a) fracture geometry and (b) proppant distribution.

Figure 13

Figure 12. Simulation results of the case mimic slick-water fracturing ($\unicode[STIX]{x1D707}_{f}=0.001~\text{Pa}~\text{s}$ and $a=0.2~\text{mm}$) at different snapshots in time $t=1000~\text{s}$, $t=1250~\text{s}$, $t=1500~\text{s}$, $t=1750~\text{s}$ and $t=2000~\text{s}$: (a) fracture geometry and (b) proppant distribution.

Figure 14

Figure 13. Evolution of (a) fracture length and (b) pressure at inlet with time for the six simulation cases.

Figure 15

Table 3. Input parameters for simulations of fracture closure.

Figure 16

Figure 14. Simulation results of fracture closure for the base case: (a) initial width of proppant pack, (b) fracture residual aperture, (c) resulting fracture conductivity and (d) stress applied to the proppant pack.

Figure 17

Figure 15. Simulation results of fracture closure for case with low fluid viscosity: (a) initial width of proppant pack, (b) fracture residual aperture, (c) resulting fracture conductivity and (d) stress applied to the proppant pack.

Figure 18

Figure 16. Simulation results of fracture closure for case with large proppant size: (a) initial width of proppant pack, (b) fracture residual aperture, (c) resulting fracture conductivity and (d) stress applied to the proppant pack.

Figure 19

Figure 17. Simulation results of fracture closure for case with an ultra-light-weight proppant: (a) initial width of proppant pack, (b) fracture residual aperture, (c) resulting fracture conductivity and (d) stress applied to the proppant pack.

Figure 20

Figure 18. Simulation results of fracture closure for case with rapid leak-off: (a) initial width of proppant pack, (b) fracture residual aperture, (c) resulting fracture conductivity and (d) stress applied to the proppant pack.

Figure 21

Figure 19. Simulation results of fracture closure for case mimicking slick-water fracturing: (a) initial width of proppant pack, (b) fracture residual aperture, (c) resulting fracture conductivity and (d) stress applied to the proppant pack.

Figure 22

Figure 20. Schematic of the reservoir–fracture domain for the reservoir simulation model.

Figure 23

Table 4. Input parameters for the reservoir simulation.

Figure 24

Figure 21. Fluid flow paths in the hydraulic fractures at $t=1~\text{year}$ for (a) the base case, and cases with (b) low fluid viscosity, (c) large proppant size, (d) ultra-light-weight proppant, (e) rapid leak-off rates and (f) slick-water fracturing. The red arrows show the flow velocity fields, and the backgrounds show the fracture residual apertures for the six cases to a uniform scale.

Figure 25

Figure 22. Cumulative gas production versus time of the six simulations.