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Modelling and dynamics of axisymmetric thin liquid film flow along a conical surface

Published online by Cambridge University Press:  26 March 2026

Longmin Tang
Affiliation:
School of Engineering Science, University of Chinese Academy of Sciences , Beijing 101408, PR China
Guangzhao Zhou*
Affiliation:
School of Engineering Science, University of Chinese Academy of Sciences , Beijing 101408, PR China State Key Laboratory of Nonlinear Mechanics, IMECH & UCAS, Beijing 100190, PR China
*
Corresponding author: Guangzhao Zhou, zgz@ucas.ac.cn

Abstract

This study focuses on the modelling and dynamics of gravity-driven, axisymmetric thin liquid film flow along a conical surface. Spatial linear stability analysis is performed on the basis of a Benney-type equation derived for the present configuration. In particular, streamwise curvature of the free surface is found to exert a crucial influence on the stability threshold. For simulations of surface waves, a second-order low-dimensional model is developed under the long-wave assumption, achieving accuracy comparable to direct numerical simulations at far lower cost. With this model, the characteristics of both linear and nonlinear waves are examined. A key difference from the flow over a flat plate is the dependence of the wave dynamics on the radial distance from the cone apex. At relatively high flow rates, a transition from solitary to sinusoidal waves is observed, with the transition position correlating closely with the linear stability threshold. Within the parameter range investigated, quantitative results of the conical film flow are almost identical to those in the flat-plate case when local parameters are substituted, indicating that inertial effects of the conical geometry are negligible. The models and findings presented in this paper may aid the design and optimisation of industrial processes such as film coating and liquid-film-based heat and mass transfer on conical surfaces.

Information

Type
JFM Papers
Copyright
© The Author(s), 2026. Published by Cambridge University Press
Figure 0

Figure 1. Geometry and coordinate system.

Figure 1

Figure 2. Steady-state film thickness (3.4) versus radial distance at different $\tilde {\beta }$. ${Ka}_\perp = 242$, $N_{q\perp } = 1703$.

Figure 2

Figure 3. Neutral stability curves for absolute (solid lines) and relative (dashed lines) growth in the parameter space spanned by disturbance angular frequency $\tilde \omega$ and radial distance $\tilde r$; $\tilde \beta = 150^\circ$, ${Ka}_\perp = 242$ and $N_{q\perp } = 1703$. Grey lines: second-order model; blue lines: first-order model; red lines: first-order formulae plus second-order streamwise-curvature correction. The three symbols correspond to the cases shown in figure 6.

Figure 3

Figure 4. Phase speed of linear waves versus distance from cone apex; $\tilde \beta = 150^\circ$, ${Ka}_\perp = 242$. Lines: (3.22); symbols: $h$–$q$ model (§ 4). Squares: $N_{q\perp } = 851.5$, $N_{\omega \perp } = 0.108$; circles: $N_{q\perp } = 1703$, $N_{\omega \perp } = 0.128$; triangles: $N_{q\perp } = 3000$, $N_{\omega \perp } = 0.148$.

Figure 4

Figure 5. (a) Neutral stability curves; $\tilde \beta = 150^\circ$ and ${Ka}_\perp = 242$. The volumetric flow rates for dashed, solid and dash-dotted lines are $N_{q\perp } = 851.5$, 1703 and 3000, respectively. For each case, the curves on the left and right correspond to absolute and relative growth, respectively. Symbols (solid: absolute growth; open: relative growth) mark transition positions extracted from $h$–$q$ model results. (b) Instantaneous film thickness for the case marked with the blue arrow in panel (a). Inset illustrates how the neutral stability position is determined.

Figure 5

Figure 6. Oscillatory part of the film thickness simulated using the $h$–$q$ model. $\tilde \beta = 150^\circ$, ${Ka}_\perp = 242$ and $N_{q\perp } = 1703$. From (a) to (c), $N_{\omega \perp } = 0.026$, 0.128 and 0.257, respectively.

Figure 6

Figure 7. Film thickness versus distance from cone apex at ${Ka}_\perp = 242$. Panels show (a) $\tilde \beta = 135^\circ$, $N_{q\perp } = 17490$, $N_{\omega \perp } = 0.197$; (b) $\tilde \beta = 110^\circ$, $N_{q\perp } = 11242$, $N_{\omega \perp } = 0.172$. Purple lines: DNS; green lines: second-order $h$–$q$ model. The red line in panel (b) is obtained with the ‘first-order’ model of Zhou & Prosperetti (2022). The vertical dashed lines mark the positions where $\tilde {h}_{N\ell } / \tilde {r} = 0.01$.

Figure 7

Figure 8. Film thickness versus streamwise coordinate. The experimental data (symbols) and DNS results (green dashed lines) are extracted from the corresponding panels of figure 9 in Denner et al. (2018); the purple solid lines show the results obtained with the present conical $h$–$q$ model in the large-$r$ limit. For each panel, horizontal translation is applied for the best match between the present results and those from the original figure. From (a) to (f), $Re_{\mathrm{2D}} =$ 5.2, 7.5, 20.6, 12.4, 45.1 and 77.0, respectively.

Figure 8

Figure 9. Contour map of the spatio-temporal evolution of surface waves; $\tilde \beta = 120^\circ$, ${Ka}_\perp = 240$, $N_{q\perp } = 12084$ and $N_{\omega \perp }=0.177$. The inlet is located at $\tilde r_{\textit{in}}/\tilde h_{\textit{in}}=20$. Brightness indicates local film thickness. The instantaneous free-surface profile at $\tilde t g \tilde h_{\textit{in}}/\nu = 0$ is presented on the bottom. The vertical dashed lines show the positions where the data in the four panels of figure 12 are extracted.

Figure 9

Figure 10. Instantaneous wave profiles for $\tilde \beta = 110^\circ$ (a), $130^\circ$ (b) and $150^\circ$ (c). Here, ${Ka}_\perp = 242$, $N_{q\perp } = 11242$ and $N_{\omega \perp } = 0.221$. Dashed lines show undisturbed free surfaces obtained with the $h$–$q$ model. The blue arrow in panel (c) marks the position of the turning point in figure 14. A depiction of $\tilde {\beta }$ is displayed in panel (a).

Figure 10

Figure 11. (a) Phase speed versus radial distance. Yellow, green and purple symbols represent the results of $h$–$q$ model for cases in figure 10(a–c), respectively. Straight lines of the same colour display the leading-order phase speed predicted by linear theory. Vertical dashed lines mark positions where the normalised fundamental-frequency amplitude exceeds $90\,\%$ (§ 5.2). (b) Neutral curves of absolute (solid) and relative (dashed) growth. The colour scheme is the same as in panel (a). The horizontal dash-dotted line shows the disturbance angular frequency $N_{\omega \perp } = 0.221$.

Figure 11

Figure 12. Top panels show temporal evolution of film thickness at four radial positions for the case in figure 9. From (a) to (d), $\tilde r/\tilde h_{\textit{in}}=200$, 400, 500 and 700, respectively. Bottom panels: corresponding normalised spectra (direct-current component removed). Red arrows indicate frequency of imposed disturbance at inlet.

Figure 12

Figure 13. Dimensionless disturbance angular frequency versus radial distance. Lines represent neutral curves for absolute (solid) and relative (dashed) growth from linear theory. Purple: $\tilde \beta =135^\circ$, ${Ka}_\perp =3388$, $N_{q\perp }=11507$; black: $\tilde \beta =135^\circ$, ${Ka}_\perp =332$, $N_{q\perp }=7762$; blue: $\tilde \beta =150^\circ$, ${Ka}_\perp =332$, $N_{q\perp }=6722$. Symbols of the same colour mark the transition positions where the fundamental-frequency amplitude exceeds $90\,\%$. A depiction of $\tilde {\beta }$ is also displayed.

Figure 13

Figure 14. Phase speed (a) and wave peak height (b) versus radial distance for the case in figure 10(c). Dashed line in panel (a) shows leading-order phase speed from linear theory. Crosses in panel (b) show positions where the number of capillary ripples decreases. The black circle highlights the turning point of the curve. The insets show typical wave profiles in different regions.

Figure 14

Figure 15. Normalised amplitude of the fundamental frequency versus radial distance for the case in figure 10(c). Vertical dashed line shows the position of turning point identified in figure 14(b).

Figure 15

Figure 16. Comparison of peak height (a) and phase speed (b) between the $h$–$q$ model results and (5.5) and (5.6); ${Ka}_{\perp } = 240$ and $N_{\omega \perp } = 0.177$ for all cases. Purple squares: $N_{q\perp } = 12084$, $\tilde \beta = 120^\circ$; green circles: $N_{q\perp } = 13954$, $\tilde \beta = 135^\circ$; yellow triangles: $N_{q\perp } = 12084$, $\tilde \beta = 150^\circ$. The dashed diagonal lines represent the points where the values on the horizontal and vertical axes are equal. A depiction of $\tilde {\beta }$ is displayed in panel (a).

Figure 16

Figure 17. Peak height (a) and phase speed (b) versus radial distance. Symbols: $h$–$q$ model. Solid lines: (5.9) and (5.8). Blue inverted triangles: $\tilde \beta = 110^{\circ }$, ${Ka}_{\perp } = 240$, $N_{q\perp } = 8969$, $N_{\omega \perp } = 0.177$; purple squares: $\tilde \beta = 120^{\circ }$, ${Ka}_{\perp } = 240$, $N_{q\perp } = 12084$, $N_{\omega \perp } = 0.228$; green circles: $\tilde \beta = 140^{\circ }$, ${Ka}_{\perp } = 242$, $N_{q\perp } = 11242$, $N_{\omega \perp } = 0.221$; red triangles: $\tilde \beta = 150^{\circ }$, ${Ka}_{\perp } = 242$, $N_{q\perp } = 11242$, $N_{\omega \perp } = 0.221$. Dash-dotted lines in panel (b) shows (5.1); vertical dashed lines mark positions where the fundamental-frequency amplitude exceeds $90\,\%$, see § 5.2. A depiction of $\tilde {\beta }$ is displayed in panel (a).

Figure 17

Figure 18. Geometric configuration for liquid film flow along the upper surface of an inverted cone. The bottom of the cone is open to allow the drainage of liquid.

Figure 18

Figure 19. Neutral stability curves for absolute (solid lines) and relative (dashed lines) growth. Green: cone; purple: inverted cone; red: flat plate. The values of $\tilde \beta$, ${Ka}_{\perp }$ and $N_{q\perp }$ are the same as in figure 3.

Figure 19

Figure 20. (a) Shape of free surface for liquid film flow on the upper surface of an inverted cone ($\tilde \beta = 60^\circ$). (b) Contour map of spatio-temporal wave evolution for the same case. Brightness indicates local film thickness. Liquid properties and disturbance frequency are the same as in figure 9.

Figure 20

Figure 21. Peak height (a) and phase speed (b) of surface waves on a liquid film along the upper surface of a cone (purple solid lines) and an inverted cone (blue dashed lines); ${Ka}_{\perp } = 240$, $N_{\omega \perp } = 0.177$ and $N_{q\perp } = 13954$. The polar angles for the cone and inverted cone are supplementary, with their values of $\tilde \beta =135^\circ$ and $45^\circ$, respectively.

Figure 21

Figure 22. Shape of free surface for liquid film flow on the upper surface of an inverted cone. The disturbance is imposed at $\tilde {r} / \tilde h_{\textit{out}} = 800$. Liquid properties and disturbance frequency are the same as in figure 9. Inset: $\tilde {\hat h}$ (defined in (3.10)) as a function of $\tilde r$. The transition position is determined as the position where the wave amplitude is minimum.