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Discrete element method–computational fluid dynamics analyses of flexible fibre fluidization

Published online by Cambridge University Press:  08 January 2021

Yiyang Jiang
Affiliation:
Department of Engineering Mechanics, Zhejiang University, Hangzhou 310027, PR China
Yu Guo*
Affiliation:
Department of Engineering Mechanics, Zhejiang University, Hangzhou 310027, PR China
Zhaosheng Yu
Affiliation:
Department of Engineering Mechanics, Zhejiang University, Hangzhou 310027, PR China
Xia Hua
Affiliation:
Weisberg Department of Mechanical Engineering, Marshall University, Huntington, WV 25755, USA
Jianzhong Lin*
Affiliation:
Department of Engineering Mechanics, Zhejiang University, Hangzhou 310027, PR China
Carl R. Wassgren
Affiliation:
School of Mechanical Engineering, Purdue University, West Lafayette, IN 47907, USA
Jennifer S. Curtis
Affiliation:
Department of Chemical Engineering, University of California Davis, Davis, CA 95616, USA
*
† Email addresses for correspondence: yguo@zju.edu.cn, jzlin@sfp.zju.edu.cn
† Email addresses for correspondence: yguo@zju.edu.cn, jzlin@sfp.zju.edu.cn

Abstract

Gas-fluidized beds of flexible fibres, which have been rarely studied before, are investigated in this work using the coupled approach of the discrete element method and computational fluid dynamics. In the present numerical method, gas–fibre interaction is modelled by calculating the interaction force for each constituent element in the fibre, and the composition of the interaction forces on the constituent elements generates a resultant hydrodynamic force and a resultant hydrodynamic torque on the fibre. Pressure drops and fibre orientation results from the present simulations with various fibre aspect ratios are in good agreement with previous experimental and simulation results. Some novel results are obtained for the effects of fibre flexibility. Larger hydrodynamic forces on fibres (before the bed is fluidized) and smaller minimum fluidization velocities (MFVs) are observed for more flexible fibre beds due to the smaller porosities, while smaller hydrodynamic forces are obtained for the more flexible fibres when the beds are fluidized with significant fibre motion. By scaling the superficial gas velocity using the MFVs, the data of pressure drop can collapse onto the Ergun correlation for stiff fibres of various aspect ratios; however, the pressure drop curves deviate from the Ergun correlation for very flexible fibres, due to the significant fibre bed expansion before the MFV is reached. The fibre aspect ratio and flexibility both have an impact on the solids mixing rate, and it is found that the solids mixing rates are essentially determined by the ratio of the superficial gas velocity to MFV.

Information

Type
JFM Papers
Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Figure 1. An illustration of drag force, lift force and hydrodynamic torque exerted on a non-spherical particle.

Figure 1

Figure 2. Schematic diagrams for the hydrodynamic forces acting on a flexible fibre of AR = 6: (a) the hydrodynamic force is calculated for each constituent sphere based on the local mean variables of the gas; and (b) all the hydrodynamic forces are simplified into a resultant force ${\boldsymbol{F}_{res}}$ and a resultant torque ${\boldsymbol{T}_{res}}$ exerted on the centre of the mass of the whole fibre.

Figure 2

Figure 3. Illustration of fluid velocities in fluid cells for the horizontally and vertically aligned fibres: (a) horizontal fibre and (b) vertical fibre.

Figure 3

Figure 4. (a) A sketch of the computational domain for the gas-fluidized bed simulations. (b) A deposited fibre bed with AR = 6 before fluidization and (c) a snapshot during the bubbling fluidization process from the simulation case 10; the orange arrows represent the local averaged gas velocity vectors. The fibres are coloured differently for visual convenience.

Figure 4

Table 1. Simulation cases considered in the present work.

Figure 5

Figure 5. Dimensionless pressure drop as a function of superficial gas velocity with different periodic domain sizes.

Figure 6

Figure 6. Comparison of present simulation results with the Ergun equation for the gas flowing through (a) a shallow particle bed and (b) a deep particle bed of spheres.

Figure 7

Figure 7. (a) Dimensionless pressure drop versus superficial velocity for various fibre aspect ratios. (b) Minimum fluidization velocity and initial average porosity as a function of fibre aspect ratio. (c) Dimensionless pressure drop versus dimensionless superficial gas velocity for various fibre aspect ratios.

Figure 8

Figure 8. (a) An illustration of fibre orientation angle, (b) time evolution of the fraction of fibres that are oriented in the streamwise direction (y direction) with angle $\theta $ in the specified ranges for AR = 3 fibres at $U/{U_{mf}} = 1.22$, (c) probability density distribution of orientation angle $\theta $ for fibres with AR = 3 at $U/{U_{mf}} = 1.22$, and (d) fraction of fibres with orientation angle $\theta $ between 0° and 45° as a function of superficial gas velocity.

Figure 9

Figure 9. Distributions of gas–fibre interaction force normalized by the fibre gravitational force, ${F^{gf}}/{G_f}$, during the fluidization process for AR = 6 (simulation case 10) at $U = 1.7\;\textrm{m}\;{\textrm{s}^{ - 1}}$ ($U/{U_{mf}} = 1.172$).

Figure 10

Figure 10. Probability density distributions of the normalized gas–fibre interaction forces, ${F^{gf}}/{G_f}$, at the superficial gas velocities (a) $U = 1.0\;\textrm{m}\;{\textrm{s}^{ - 1}}$, (b) $U = {U_{mf}}$ and (c) $U = 1.7\;\textrm{m}\;{\textrm{s}^{ - 1}}$ for various fibre aspect ratios, AR. (d) Probability density distribution of the gas–fibre interaction force, ${F^{gf}}$, normalized by the average interaction force at the minimum fluidization velocity, $F_{mf}^{gf}$, for $U = 1.7\;\textrm{m}\;{\textrm{s}^{ - 1}}$.

Figure 11

Figure 11. Time evolution of the kinetic energy and gravitational potential energy of the fibres with (a) AR = 1 (spheres) and (b) AR = 6 during the fluidization processes at $U/{U_{mf}} = 1.17$.

Figure 12

Figure 12. Bed expansion ratio, $H/{H_{mf}}$, as a function of normalized superficial gas velocity, $U/{U_{mf}}$, for various fibre aspect ratios.

Figure 13

Figure 13. Time evolution of the mixing rate, ${R_{mix}}$, for the fibres of AR = 6 (case 10 in table 1) at $U = 1.9\;\textrm{m}\;{\textrm{s}^{ - 1}}$ ($U/{U_{mf}} = 1.31$). The inserts show snapshots of the fibre flow pattern at the corresponding time instants.

Figure 14

Figure 14. Mean mixing rate versus (a) superficial gas velocity and (b) normalized superficial gas velocity for various fibre aspect ratios.

Figure 15

Figure 15. Snapshots of the initial fibre bed with the fibre bending moduli for fibres with AR = 6: (a) ${E_b} = \; 4.4 \times {10^2}\;\textrm{Pa}$ and (b) ${E_b} = \; 4.4 \times {10^9}\;\textrm{Pa}$. (c) The variation of the average porosity of the initial fibre bed with the fibre bending modulus, ${E_b}$.

Figure 16

Figure 16. (a) Dimensionless pressure drop versus superficial gas velocity for various fibre bending moduli. (b) Minimum fluidization velocity as a function of fibre bending modulus, ${E_b}$. (c) Dimensionless pressure drop versus normalized superficial gas velocity for various fibre bending moduli. The fibre aspect ratio is AR = 6.

Figure 17

Figure 17. Probability density distributions of the normalized gas–fibre interaction forces, ${F^{gf}}/{G_f}$, at the superficial gas velocities (a) $U = 1.0\;\textrm{m}\;{\textrm{s}^{ - 1}}$, (b) $U = {U_{mf}}$ and (c) $U = 1.7\;\textrm{m}\;{\textrm{s}^{ - 1}}$ for various fibre bending moduli, ${E_b}$. The fibre aspect ratio AR is 6.

Figure 18

Figure 18. Schematic illustration for the definition of fibre bending deformation parameter S (adapted from Guo et al.2015).

Figure 19

Figure 19. Mean fibre bending deformation parameter, Smean, variation with (a) normalized superficial gas velocity and (b) fibre bending modulus, ${E_b}$, at the minimum fluidization velocity, ${U_{mf}}$. The fibre aspect ratio is AR = 6.

Figure 20

Figure 20. Bed expansion ratio as a function of normalized superficial gas velocity for various fibre bending moduli, ${E_b}$. The fibre aspect ratio is AR = 6.

Figure 21

Figure 21. Variation of the mean mixing rate with (a) superficial gas velocity and (b) normalized superficial gas velocity for the various fibre bending moduli, ${E_b}$. The fibre aspect ratio is AR = 6.