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Development of different K-band MEMS phase shifter designs for satellite COTM terminals

Published online by Cambridge University Press:  07 July 2010

P. Farinelli*
Affiliation:
Department of Electronic and Information Engineering, University of Perugia, Via G. Duranti, 93, 06125 Perugia, Italy.
S. Bastioli
Affiliation:
Department of Electronic and Information Engineering, University of Perugia, Via G. Duranti, 93, 06125 Perugia, Italy.
E. Chiuppesi
Affiliation:
Department of Electronic and Information Engineering, University of Perugia, Via G. Duranti, 93, 06125 Perugia, Italy.
F. Di Maggio
Affiliation:
Selex Communications Spa, Via Sidney Sonnino, 6-95045 Misterbianco, CT, Italy.
B. Margesin
Affiliation:
Memsrad Research Unit, FBK-IRST, Via Somarive 14, 38050 Trento, Italy.
S. Colpo
Affiliation:
Memsrad Research Unit, FBK-IRST, Via Somarive 14, 38050 Trento, Italy.
A. Ocera
Affiliation:
Department of Electronic and Information Engineering, University of Perugia, Via G. Duranti, 93, 06125 Perugia, Italy.
M. Russo
Affiliation:
Selex Communications Spa, Via Sidney Sonnino, 6-95045 Misterbianco, CT, Italy.
I. Pomona
Affiliation:
Selex Communications Spa, Via Sidney Sonnino, 6-95045 Misterbianco, CT, Italy.
*
Corresponding author: Paola Farinelli Email: paola.farinelli@diei.unipg.it
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Abstract

This work presents the design, manufacturing, and testing of three 5-bit K-band Micro-Electro-Mechanical-Systems (MEMS) phase shifters based on similar architectures (combination of switched line and loaded line) but employing different MEMS switch typologies (cantilevers and air bridges) and RF junctions (SP2T and SP4T). All devices have been monolithically manufactured on 200 µm thick high resistivity silicon substrate (4″) by using the Fondazione Bruno Kessler (FBK) RF MEMS process. The performance of the different devices has been compared in order to identify the best configuration to be implemented in electronically steerable phased array antennas for satellite COTM (communication on the move) terminals. Excellent performances were measured for the dielectric-free pad RF MEMS switches as well as the single bits constituting the phase shifter. The three 5-bit devices show return losses better than 15 dB for all states, with average insertion loss of 3.5 dB for the clamped–clamped, SP2T-based design, 2.2 dB for the cantilever, SP2T-based device and 2.1 dB for the cantilever, SP4 T-based design. A low-cost Surface Mountable Technology (SMT) one-level package has been developed as well to allow the phase shifter integration into phased array antennas by using automatic surface mounting techniques. The design and simulation of the SMT package are also presented together with its measured RF performance.

Information

Type
Original Article
Copyright
Copyright © Cambridge University Press and the European Microwave Association 2010
Figure 0

Fig. 1. Photos of the 5-bit K-band MEMS phase shifters: (a) PS1 (clamped–clamped and SP2T design), (b) PS2 (cantilever and SP2T design), and (c) PS3 (cantilever and SP4 T design).

Figure 1

Fig. 2. Zoomed view of the different junctions adopted in PS1 (a), in PS2 (b), and PS3(c).

Figure 2

Fig. 3. Full-wave simulations of the single bits: (a) PS1 (clamped–clamped and SP2T design), (b) PS2 (cantilever and SP2T design), and (c) PS3 (cantilever and SP4T design).

Figure 3

Fig. 4. Photo of the manufactured 4″ HR silicon wafer.

Figure 4

Fig. 5. Photos and performance of the MEMS SPST switches constituting the phase shifter: (a) series ohmic air-bridge switch, (b) series ohmic cantilever switch, and (c) measured isolation (left y-axis) and insertion loss (right y-axis) of the two switches. The measurements include the 1.3 mm long CPW line.

Figure 5

Fig. 6. Photo (a) and measured performance (b) of the MEMS shunt capacitive load. Transmission parameter S21 for the switch in up-state and down-state. The measurements include the 1.3 mm long CPW line.

Figure 6

Fig. 7. Measured performances of the single bits: (a) PS1, (b) PS2, and (c) PS3.

Figure 7

Fig. 8. Measured phase shift of the single bits: (a) PS1, (b) PS2, and (c) PS3.

Figure 8

Table 1. Single bit phase error at 20.7 GHz.

Figure 9

Fig. 9. Measured performances of the 5-bit MEMS phase shifters (shorter and longer paths): (a) PS1, (b) PS2, and (c) PS3.

Figure 10

Table 2. Comparison of the three-phase shifters performance.

Figure 11

Fig. 10. 3D-layout of the one-level plastic package single transition: (a) prospective view and (b) side view.

Figure 12

Fig. 11. Photo of an 11.55 mm long 50 Ω microstrip line (on HR silicon substrate) wire-bonded and packaged on the one-level Duroid and mounted on a Teflon PCB.

Figure 13

Fig. 12. Comparison between the CST studio simulations of the not compensated and L–C compensated structure of Fig.10.

Figure 14

Fig. 13. Comparison between the performance of the packaged microstrip line and a perfect 50 Ω line of the same length (22.55 mm) measured by using the same test fixture and calibration procedure.