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Development of an icing-resilient autopilot for automated egress of small UAVs from dangerous icing conditions

Published online by Cambridge University Press:  27 July 2026

Zoey Riss
Affiliation:
Institute of Flight Systems, German Aerospace Center Brunswick Site: Deutsches Zentrum fur Luft- und Raumfahrt , Braunschweig, Germany
Christoph Deiler*
Affiliation:
Institute of Flight Systems, German Aerospace Center Brunswick Site: Deutsches Zentrum fur Luft- und Raumfahrt , Braunschweig, Germany
*
Corresponding author: Christoph Deiler; Email: christoph.deiler@dlr.de
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Abstract

Small fixed-wing unmanned air vehicles (UAVs) weighting under 20 kg are typically not protected against icing. Yet, commercial and military users find interest in operating this class of platform under cold climates where encounters with icing conditions are likely. This paper introduces a new concept named sense-and-egress that aims at safeguarding small UAVs in case of an inadvertent icing encounter. A short overview of the system’s operating principles and a plausible architecture candidate are given. Then, the benefits and drawbacks of the proposed solution are assessed with respect to both unprotected (no ice detection or deicing devices active) and fully ice-protected vehicles. Enabling technologies and knowledge gaps are briefly explored in order to gauge the maturity of the concept. The non-linear flight dynamics model of an existing UAV is built up using results from numerical aerodynamics software. The model is then improved and validated using system identification from existing flight test data. A bespoke path-following autopilot is designed to control the UAV during the escape manoeuvre. The selected control system structure and the tuning procedures for both the attitude controller and the total energy control system are detailed. The ability of the baseline autopilot to perform a simple egress manoeuvre with both clean and iced airframes is assessed in simulation. Simple yet effective solutions are implemented to improve the autopilot performance in icing while preserving its gust resistance capabilities.

Information

Type
Research Article
Creative Commons
Creative Common License - CCCreative Common License - BYCreative Common License - NCCreative Common License - ND
This is an Open Access article, distributed under the terms of the Creative Commons Attribution-NonCommercial-NoDerivatives licence (https://creativecommons.org/licenses/by-nc-nd/4.0/), which permits non-commercial re-use, distribution, and reproduction in any medium, provided that no alterations are made and the original article is properly cited. The written permission of Cambridge University Press or the rights holder(s) must be obtained prior to any commercial use and/or adaptation of the article.
Copyright
© The Author(s), 2026. Published by Cambridge University Press on behalf of Royal Aeronautical Society
Figure 0

Figure 1. Figure 1 long description.Architecture of a sense-and-egress system.

Figure 1

Figure 2. The Falk UAV on its launch rail; DLR (CC BY-NC-ND 3.0).

Figure 2

Table 1. Estimated accelerometer biasTable 1 long description.

Figure 3

Figure 3. Figure 3 long description.Fit of reconstructed flight data (1/2).

Figure 4

Table 2. Estimated constant windTable 2 long description.

Figure 5

Table 3. Estimated model parametersTable 3 long description.

Figure 6

Figure 4. Fit of reconstructed flight data (2/2).

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Figure 5. Figure 5 long description.Model fit on identification data: longitudinal dynamics.

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Figure 6. Model fit on identification data: lateral-directional dynamics.

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Figure 7. Figure 7 long description.Model fit on identification data: airspeed and position.

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Figure 8. Model fit on validation data: longitudinal dynamics.

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Figure 9. Figure 9 long description.Model fit on validation data: lateral-directional dynamics.

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Table 4. Parameters of the synthesis constraintsTable 4 long description.

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Figure 10. Figure 10 long description.Model fit on validation data: airspeed and position.

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Figure 11. Path following autopilot structure.

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Figure 12. Figure 12 long description.Layout of the attitude controller. The components represented in red are described in Section 4.1.1.

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Table 5. Gains of the tuned attitude controllerTable 5 long description.

Figure 17

Figure 13. Figure 13 long description.Output sensitivities (left) and reference-to-actuator transfers (right) of the attitude controller channels.

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Figure 14. Reference tracking (left) and control usage (right) of the attitude controller.

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Figure 15. Figure 15 long description.Layout of the TECS.

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Table 6. Parameters of the synthesis constraintsTable 6 long description.

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Table 7. Transfers of the tuned TECSTable 7 long description.

Figure 22

Figure 16. Output sensitivities (left) and reference-to-actuator transfers (right) of the TECS channels.

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Figure 17. Figure 17 long description.Reference tracking of the TECS.

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Figure 18. Effect of icing on a level 180° turn manoeuvre: clean trajectory is shown in light blue while iced trajectory is multicoloured.

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Figure 19. Figure 19 long description.Flight states during 180° turn manoeuvre.

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Figure 20. Airflow angles and controls during 180° turn manoeuvre.

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Figure 21. Compromise between altitude loss hmin${h_{{\rm{min}}}}$ and manoeuvre duration tmvr${t_{{\rm{mvr}}}}$.

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Figure 22. Performance metric for selection of the bank limiter adaptation rate.

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Table 8. Performance metrics for iced egress manoeuvreTable 8 long description.

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Figure 23. Figure 23 long description.Longitudinal dynamics (left) and horizontal flight path (right) of improved autopilot in icing.

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Figure 24. Vertical velocity gust profile.

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Figure 25. Figure 25 long description.Longitudinal dynamics (left) and horizontal flight path (right) of improved autopilot in sinusoidal gust.

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Table 9. Performance metrics for gusty egress manoeuvreTable 9 long description.