2. Neutral injectors for plasma diagnostics

The BINP has approximately 50 years of experience in developing the neutral beam injectors for plasma diagnostics (Belchenko et al. Reference Belchenko2018). A diagnostic neutral beam has energy in the range from 20 to 60 keV, equivalent beam current of 1–10 A and pulse length from 5 ms to 10 s. The beam is extracted from an RF or an arc-discharge plasma emitter and accelerated to the desired energy by a four-grid IOS. Relatively low emission current density of $110\unicode{x2013}130\ {\rm mA}\ {\rm cm}^{-2}$ allows formation of a beam with the initial angular divergence as small as 10 mrad. A spherical shape of the multiaperture grids provides ballistic focusing of the beam resulting in small dimensions of the focal spot of the diagnostic neutral beam in a plasma. In recent decades the BINP team has developed diagnostic injectors for various plasma devices, for example: the Wendelstein 7-X stellarator at IPP, Greifswald, Germany (Davydenko et al. Reference Davydenko, Deichuli, Ivanov, Stupishin, Kapitonov, Kolmogorov, Ivanov, Sorokin and Shikhovtsev2016); the C-2W facility at TAE, USA; the T-15MD tokamak at the Kurchatov Institute, Moscow, Russia (Stupishin et al. Reference Stupishin2016); the ST40 tokamak at Tokamak Energy Ltd, Abingdon, UK. The main parameters of these injectors are listed in table 1.

Table 1.

Diagnostic injectors developed by BINP in recent years.

$^{a}$The injector is scheduled for connection to the tokamak in 2024.

The injector for charge exchange recombination spectroscopy of impurity atoms and diagnostics of charge exchange neutrals in the Wendelstein 7-X stellarator was designed to operate under strict conditions of the radiation environment of a large fusion device. Its vacuum tank was made of the non-magnetic and low-cobalt special ASTM/AISI 316 LN (1.4429) stainless steel ($\mu < 1.02, {\rm Co} < 500\ {\rm ppm}$). The neutral beam had to pass through a long port surrounded by a cryostat. Thus, the IOS was designed to have a large focal length of 6 m. Power supply systems were located in a radiation-protected room and the cable route was approximately 70 m long. The injector is presently located at a test stand (figure 2a) in Greifswald. The ion source (yellow) is tilted at an angle of $18^\circ$. The chamber is pumped down by two closed cycle Leybold COOLVAC cryopumps with pumping speeds of $60\,000\ {\rm l}\ {\rm s}^{-1}$ and $30\,000\ {\rm l}\ {\rm s}^{-1}$. A view of the molybdenum plasma grid of the four-electrode IOS with peripheral cooling is shown in figures 2(b) and 2(c). The accumulated beam-on time in the modulated regime is limited to 2.5 s for a 10 s pulse length, because the grids are cooled only at the periphery, and because the protective shield of the RF ion source is cooled by a single channel at one end. The design of the plasma chamber is similar to that of the heating injector (Sorokin et al. Reference Sorokin, Belov, Davydenko, Deichuli, Ivanov, Podyminogin, Shikhovtsev, Shulzhenko, Stupishin and Tiunov2010). An RF generator based on a radio tube operates at a rated power of 25 kW and a frequency of 4 MHz.

Figure 2.

(a) Diagnostic injector for W7-X stellarator at test stand. (b,c) View of the plasma grid of the IOS.

The diagnostic beam injector for the C-2W facility (TAE, USA) forms a beam with an energy of 44 keV. High beam energy was chosen to ensure low beam attenuation in the plasma and to allow charge exchange recombination spectroscopy throughout the plasma column to measure the local ion temperature and the velocity of impurity ions (Nations et al. Reference Nations, Gupta, Sweeney, Frausto and Tobin2021) and of the main deuterium ion component (Gupta et al. Reference Gupta, Nations, Sweeney, Aviles, Leinweber and Marshall2021). The ion source is based on an arc plasma generator and its four-electrode IOS is made of chromium zirconium brass. This arc plasma generator is analogous to the one used for the C-2W heating beams and described in detail in Deichuli et al. (Reference Deichuli, Davydenko, Ivanov, Korepanov, Mishagin, Smirnov, Sorokin and Stupishin2015). The injector operates with fast 100 % beam modulation with a frequency of up to 1 kHz. Modulation is carried out by completely turning on/off a high-voltage power supply. For higher frequency up to 10 kHz the beam modulation is performed by rapidly reconnecting the arc discharge current in the plasma source from the anode to the plasma chamber. It changes the plasma generation and the extracted ion current density as well. The beam density modulation depth reaches ${\approx }60\,\%$.

The diagnostic injector developed for the T-15MD tokamak forms a hydrogen beam with an energy of 60 keV and an equivalent current of 2.6 A (Stupishin et al. Reference Stupishin2016). Integrated beam-on time is maximally set to 1 s when the beam is operated in a 10 s pulse with modulation. The diagnostic injector is based on an arc discharge plasma source with a plasma expansion chamber. The spherical shape of the grids and a small angular divergence of 10 mrad provide the relatively small focal spot ${\approx }6$ cm in diameter in the plasma. The injector was tested at the BINP in 2016 and commissioned at the Kurchatov Institute in 2023. The layout of the injector with the cross-section of the T15-MD tokamak is shown in figure 3.

Figure 3.

Cross-section of the T15-MD tokamak with the diagnostic neutral beam injector connected to the port.

The diagnostic injector for the ST40 tokamak is the upgraded injector made earlier for the TEXTOR tokamak (Listopad et al. Reference Listopad, Coenen, Davydenko, Ivanov, Mishagin, Savkin, Schweer, Shulzhenko and Uhlemann2012). Its plasma source has been replaced by an arc discharge plasma generator with a cold cathode (Stupishin et al. Reference Stupishin2016), which is more reliable and much easier to operate (although the pulse duration becomes shorter). All power systems were redesigned to work from storages based on supercapacitors due to the absence of a powerful electric network. New supply provides a 2 s injector pulse. A cryogenic system with helium filling has been replaced by an easier-to-operate system with cryocooler heads. A new injector control system uses a hardware platform consisting of an industrial computer with National Instruments modules integrated in LabVIEW.

3. Neutral beam injectors for plasma heating

In recent years the heating neutral beam injectors with a power of approximately 1 MW have been developed and commissioned on tokamaks at SPC, Lausanne, Switzerland (TCV), Ioffe Institute St. Petersburg, Russia (Globus-M2), Tokamak Energy Ltd, England (ST40), IPP, Prague, Czech Republic (COMPASS). The parameters of the injectors are listed in table 2.

Table 2.

Parameters of neutral beam injectors for plasma heating.

The injectors with an increased power and an energy of 15 keV were designed and manufactured in 2014 (Deichuli et al. Reference Deichuli, Davydenko, Ivanov, Korepanov, Mishagin, Smirnov, Sorokin and Stupishin2015), and the injectors with a tuneable beam energy were made in 2019 (Brul et al. Reference Brul2021). The initial beam energy was set to 15 keV and could be subsequently increased to 40 keV during the beam pulse, so that the fast ion orbits would agree with the controlled external magnetic field ramp-up of the C-2W device (Gota et al. Reference Gota2021). The energy rise time could be varied from 0.2 ms to several milliseconds, and the total pulse length was 30 ms. Thus, the neutral beam power increased from 1.7 MW to 3.5 MW. A particular feature of these injectors was that the ion beam current was kept constant at 150 A during a change in the beam energy. It was achieved by switching the operating mode of the IOS – it worked as a three-electrode system at an energy of 15 keV and was turned to a four-electrode system for an energy of 40 keV.

The heating injector for the Globus-M2 tokamak has a design similar to the injector for C2 (Sorokin et al. Reference Sorokin, Belov, Davydenko, Deichuli, Ivanov, Podyminogin, Shikhovtsev, Shulzhenko, Stupishin and Tiunov2010) with minor changes in the IOS to operate with a deuterium beam at an energy of 50 keV (Shchegolev et al. Reference Shchegolev2023). The first experiments on plasma heating by two neutral beams demonstrated the increase in ion temperature at the plasma axis up to $\sim$4 keV at the electron density of $5\times 10^{19}\ {\rm m}^{-3}$ (Kurskiev et al. Reference Kurskiev2023).

Two heating injectors delivering D/H beams with a power of 1 MW each and energies of 25 and 51 keV operate at the TCV tokamak (Karpushov et al. Reference Karpushov2017, Reference Karpushov2023). Radio-frequency generators with power up to 60 kW at a frequency of 4 MHz are used for plasma production in the ion sources. A multiaperture IOS consists of three spherically shaped slitted grids made of chromium zirconium brass. It provides ballistic beam focusing, and produces a sufficiently narrow beam with an angular divergence of $14\times 5$ mrad. The grids are cooled at the periphery, and the plasma grid is additionally cooled in the centre, which allows extension of the beam pulse to 2 s. The injectors are operated in a modulated mode forming the beams with varying energy and power during the pulse according to a preset sequence or using a real-time feedback signal. General views of the second injector and its ion source are shown in figure 4 and in the photographs in figure 5.

Figure 4.

(a) Layout of the ion source of the second TCV injector: 1, gas puffing valve; 2, inner electrostatic screen; 3, outer magnetic screen; 4, RF plasma box; 5, IOS insulation unit; 6, IOS grids; 7, neutralizer tube. (b) Three-dimensional model of the second TCV injector: 1, outer magnetic screen of ion source; 2, RF plasma box; 3, IOS, 4, bending magnet;5, cryocooler head; 6, neutral beam; 7, calorimeter; 8, cryopump panels; 9, ion dump; 10, neutralizer; 11, alignment unit.

Figure 5.

(a) Ion source, (b) plasma grid of the IOS and (c) injector at the TCV tokamak.

The main parameters of the injectors were studied at the BINP test stands and at plasma devices. Beam profiles were measured by a set of secondary emission sensors mounted in the form of a cross at a distance of 3.3 m from the IOS (Sorokin et al. Reference Sorokin, Akhmetov, Brul, Davydenko, Ivanov, Karpushov, Mishagin and Shikhovtsev2020). The widths of the 27 keV beam at the 1/e level in the directions along and across the grid slits versus the ion beam current for the first injector after its upgrade are shown in figure 6(a). At the optimal ion beam current minimizing the width across the slits, the dimensions of the neutral beam are $4 \times 8$ cm. The molecular fractions of the neutral beam were determined using the Doppler optical emission diagnostics. The Doppler-shifted spectra of the hydrogen emission lines shown in figure 6(b) (Tec 2020) illustrate the ratio of the atoms with energies $E$, $E/2$, $E/3$ in the beam. The neutral beam comprises $75\,\%$ atoms with full energy (left-hand peak in figure 6b). The beam dimensions were also inferred from measurement of the temperature distribution over the surface of a tungsten tile heated by the beam (Karpushov et al. Reference Karpushov2023). The local temperature rise was proportional to the local beam power density. The focal length, calculated from measuring the beam profiles at various distances from the IOS, is ${\approx }380/400$ cm (across/along the slits). The inherent beamlet divergence angle is defined as a ratio of the beam half-width in the focal plane to the focal length. For the first and the second injectors, the measured divergence was $1.35^\circ /0.57^\circ$ and $0.79^\circ /0.3^\circ$ (across/along the slits).

Figure 6.

(a) Change of 27 keV beam sizes across and along the slits versus ion beam current. (b) Doppler-shifted spectra of deuterium 27 keV beam of H-$\alpha$ emission line.

The BINP heating injector of a deuterium beam with an energy of 55 keV and a power of 1 MW is one of the two injectors on the ST40 tokamak (McNamara et al. Reference McNamara2023). An injector tank with a cryogenic pumping system based on the Sumitomo cool heads is the same as for the TCV injectors. A high-voltage power system (manufactured by JEMA) and an RF system are supplied from storages based on supercapacitors. The IOS geometry is different from the one in the injector for the TCV tokamak. The tokamak port is round and large enough with a diameter of 320 mm. The ion source produces a beam with a circular initial cross-section 250 mm in diameter. A set of 5 mm holes fills the emission area of the plasma grid forming a hexagonal structure with a transparency of $32\,\%$. The nominal current density of a beam extracted from an elementary cell is $190\ {\rm mA}\ {\rm cm}^{-2}$. The measured angular divergence of the beam is 13 mrad.

Two 300 kW, 40 keV heating injectors of deuterium and hydrogen atoms have been operated since 2011 at IPP in Prague (Deichuli et al. Reference Deichuli2012). The new heating neutral beam was commissioned in 2021 and tested at nominal parameters (80 keV, 1 MW deuterium beam) at the COMPASS tokamak before the shutdown of the latter. This injector is a prototype for the new COMPASS-U tokamak.

4. High energy negative ion-based injector

A high-energy injector based on negative ion acceleration is under development at the BINP (Ivanov et al. Reference Ivanov2013). It includes several innovative components: a RF negative ion source with thermal stabilization of electrodes and directed deposition of caesium vapour to the plasma electrode (Belchenko et al. Reference Belchenko, Abdrashitov, Deichuli, Ivanov, Gorbovsky, Kondakov, Sanin, Sotnikov and Shikhovtsev2016); a low-energy beam transport (LEBT) section needed to purify the beam from parasitic particles leaving the ion source and to protect the source from particles backstreaming from the accelerator; an accelerator, separated from the source with LEBT; a plasma neutralizer of accelerated negative ions.

Negative ion beam formation, acceleration and transport are studied at a high-voltage acceleration test stand, schematically shown in figure 7. An intense 120 keV negative ion beam, produced by a surface-plasma negative ion source is directed to the LEBT vacuum tank, equipped with cryopumps and a pair of immersed dipole magnets. The LEBT bending magnets shift the beam axis between the source and the high-voltage accelerator. This beam shift and high pumping speed of the LEBT tank reduce the flux of the accompanying harmful species moving from the source to the acceleration tube and prevents positive ions and neutrals from backstreaming into the ion source. It increases the high-voltage strength of the accelerator. The acceleration tube has a wide aperture, which provides better tube pumping, thus reducing beam losses and production of secondary particles, and increasing the high-voltage strength of the tube. The accelerated beam passes through a high-energy beam transport line (HEBT) with quadrupole lenses towards a calorimeter. A separation magnet is installed before the calorimeter to bend the accelerated beam to the recuperator tube (not shown in figure 7). The trajectories of ${\rm H}^-$ ions in the LEBT, the acceleration tube and the HEBT calculated by COMSOL are shown in figure 7 by the red lines. Figure 7 demonstrates that $\sim$60 %–70 % of the negative ion beam extracted from the source with an initial divergence of 30 mrad enter the accelerator through a 260 mm diameter input diaphragm, and the acceleration tube provides 100 % beam passage. The beam losses during its transport through the LEBT tank were caused by the beam divergence and by the ${\rm H}^-$ ion stripping in the vacuum tank. These losses agreed well with the calculations (Sotnikov et al. Reference Sotnikov2021) using the ion optical code IBSimu (Kalvas et al. Reference Kalvas, Tarvainen, Ropponen, Steczkiewicz, Ärje and Clark2010). The accelerated H$^-$ beam is focused by the quadrupole lenses. The profile and intensity of the beam are measured by a calorimeter at a 10 m distance from the ion source.

Figure 7.

High-voltage acceleration test stand. Red lines show calculated ion trajectories for 30 mrad initial divergence and 85 keV energy.

A schematic diagram of the negative ion source and its photograph are shown in figure 8. The plasma produced in the RF driver (figure 8b) flows through an expansion chamber with a multipole magnetic wall confining the plasma towards the plasma grid with the dipole magnetic filter. The dipole field suppresses transverse electron diffusion and decreases the electron temperature and density in the region of negative ion production and extraction close to the plasma grid. The negative ions are generated at the plasma grid surface by conversion of the plasma particles. This surface conversion is significantly enhanced due to caesium coverage of the plasma grid. Caesium is supplied from heated caesium distribution galleries located at the plasma grid periphery (figure 8c). The plasma grid is biased positively with respect to the expansion chamber in order to collect the plasma electrons and reduce the flow of electrons extracted together with the negative ions. The acceleration grid is electrically connected to the ground grid, so effectively a three-electrode multiaperture IOS is used for negative ion beam formation. The emission apertures of the plasma grid with the internal diameter of 16 mm and conical chamfers for better extraction of the negative ions are arranged in a rectangular array on the grid surface. Experiments were carried out with 21 open apertures (figure 8c).

Figure 8.

(a) Schematic of the 1.5 A ion source: Faraday shield (FS); expansion chamber (EC); magnetic filter (MF); plasma grid (PG); caesium (Cs); extraction grid (EG); correction magnet (CM); acceleration grid (AG); ground grid (GG). (b) The RF ion source attached to the LEBT tank. (c) View from the RF driver side to the surface of plasma grid with 21 emission apertures and two caesium distribution tubes.

At the RF power of 37 kW the extracted beam has a current of 1 A and 100 keV energy in a 10 s pulse, and the emission current density is $240\unicode{x2013}260\ {\rm A}\ {\rm m}^{-2}$. The prepared upgrade of the RF power supply to 70 kW will allow achieving the design ion beam current of 1.5 A. The RF plasma driver is studied in detail in Gavrisenko et al. (Reference Gavrisenko, Shikhovtsev, Belchenko, Gorbovskiy, Kondakov, Sotnikov, Sanin, Vointsev and Finashin2023).

A schematic of the acceleration tube with electric connections and calculated beam trajectories is shown in figure 9. The accelerated beam is compressed by the electrostatic lenses formed in the first accelerating gaps. It is clear that the acceleration tube with the voltage above 35 kV at each gap provides focusing of a 85 keV beam and its full passage through the acceleration tube when the diameter of the input diaphragm is less than 260 mm.

Figure 9.

Cross-section of the acceleration tube and electrode connections to the power supply. Currents in the electrode circuit are measured by $I_{{P}}$ and $I_{\text {HV}}$. Green lines show the calculated equipotential lines for all gaps powered up to 35 kV each. Red lines show the calculated trajectories for the beam with an initial energy of 85 keV and divergence at the source of 30 mrad (Sotnikov et al. Reference Sotnikov2021).

As seen in the high-voltage circuit of figure 9, the total accelerated current $I_{{P}}$ is the current flowing from the high-voltage platform, and the current $I_{\text {HV}}$ in the circuit of the last high-voltage electrode is the current leaving the acceleration tube. Their difference $I_{{P}} - I_{\text {HV}}$ corresponds to the current of charged particles intercepted by the accelerating electrodes. The accelerated current $I_{{P}}$ of approximately 0.6 A was achieved in the experiments with the source beam current of 0.86 A, and the voltage of 117 keV. The measured current of intercepted particles in this case was $I_{{P}} - I_{\text {HV}} \approx 0.1\ \text {A} \approx 0.16 I_{{P}}$. This relatively high value of interception was mainly caused by the low voltage (<35 kV) at each of the first accelerating gaps and by poor alignment of the ion beam with the acceleration tube axis. The 100 % passage of the accelerated beam was demonstrated, when the diameter of the input diaphragm was decreased to 200 mm (Sotnikov et al. Reference Sotnikov2021).

The ion source with a negative ion beam current of 9 A, a beam energy up to 120 keV and a pulse duration up to 100 s was designed and manufactured at BINP (Sotnikov et al. Reference Sotnikov2021). It includes four RF plasma drivers and uses a four-grid IOS with 145 apertures for beam extraction. Additional pumping is provided at the IOS sides. Thermal stabilization of the IOS grids will be provided by circulating a coolant through internal channels. An IOS insulator unit with an expansion chamber and a plasma grid are shown in figures 10(a) and 10(b), respectively. A four-channel RF power supply system has been manufactured. Installation of the RF drivers and assembly of the high-voltage power supply system will complete the RF system.

Figure 10.

(a) Photograph of the 9 A ion source attached to the LEBT tank. (b) View onto the plasma grid with 145 apertures.