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Dependence of microstructure characteristics and mechanical properties on nanosize SiCp contents in Mg–9Al matrix composites fabricated by ultrasonic-assisted semisolid powder hot pressing

Published online by Cambridge University Press:  21 June 2018

Gang Li
Affiliation:
Shanxi Key Laboratory of Advanced Magnesium Based Materials, College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024, China
Ming Li
Affiliation:
Southwest Technology and Engineering Research Institute, Precision Forming Center, Chongqing 400039, People’s Republic of China
Hongxia Wang*
Affiliation:
Shanxi Key Laboratory of Advanced Magnesium Based Materials, College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024, China
Zengyao Zhang
Affiliation:
Shanxi Key Laboratory of Advanced Magnesium Based Materials, College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024, China
Weili Cheng
Affiliation:
Shanxi Key Laboratory of Advanced Magnesium Based Materials, College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024, China
Wei Liang
Affiliation:
Shanxi Key Laboratory of Advanced Magnesium Based Materials, College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024, China
Changjiang Zhang
Affiliation:
Shanxi Key Laboratory of Advanced Magnesium Based Materials, College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024, China
*
a)Address all correspondence to this author. e-mail: wanghxia1217@163.com

Abstract

Nanosize SiCp (n-SiCp) reinforced Mg–9Al matrix composites (Mg–9Al–xSiC, x = 2.5, 5, 7.5, 10 wt%) with nearly full densification are fabricated by the semisolid powder hot pressing technique assisted with ultrasonic. The effect of SiC nanoparticle contents on microstructures and mechanical properties of the composites is systematically investigated. Grain size and density of Mg–9Al–xSiC composites and morphology of bonding interfacial between the n-SiCp and matrix are found to be greatly dependent on the n-SiCp contents, resulting in the strength and ductility of the composites increase first and then decrease as the increase of n-SiCp contents. As the SiCp content increasing to 7.5 wt%, superior mechanical properties with the yield strength of 191 MPa, ultimate tensile strength of 248 MPa, and elongation to failure of 5.3% are achieved. The improved mechanical properties could be attributed to grain boundary strengthening, Orowan strengthening, and load transfer strengthening.

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Article
Copyright
Copyright © Materials Research Society 2018 
Figure 0

FIG. 1. Micrographs of the (a) magnesium particles, (b) aluminum particles, and (c) SiC nanoparticles.

Figure 1

FIG. 2. Schematic diagram of experimental setup.

Figure 2

FIG. 3. Relative density of the Mg–9Al alloy and Mg–9Al–xSiC (x = 2.5, 5, 7.5, 10 wt%) composites.

Figure 3

FIG. 4. XRD patterns of the Mg–9Al alloy and Mg–9Al–xSiC (x = 2.5, 5, 7.5, 10 wt%) composites.

Figure 4

FIG. 5. OM micrographs of Mg–9Al–xSiC composites: (a) initial magnesium particle; (b) Mg–9Al alloy; (c) 2.5 wt%-SiCp; (d) 5 wt%-SiCp; (e) 7.5 wt%-SiCp; (f) 10 wt%-SiCp.

Figure 5

FIG. 6. (a) SEM micrograph of the n-SiCp/Mg–9Al composite; (b) high magnification of (a); (c) EDS results of A and B points in (a) and C point in (b).

Figure 6

FIG. 7. SEM micrographs and EDS line scan result of Mg–9Al–xSiC composites: (a) Mg–9Al; (b) EDS line scan along line in (a); (c) 2.5 wt%-SiC; (d) EDS line scan along line in (c); (e) 5 wt%-SiC; (f) EDS line scan along line in (e); (g) 7.5 wt%-SiC; (h) EDS line scan along line in (g); (i) 10 wt%-SiC; (j) EDS line scan along line in (i).

Figure 7

FIG. 8. SEM micrographs and corresponding regional distribution of Si elements in Mg–9Al–xSiC composites: (a) 2.5 wt% n-SiCp; (b) 5 wt% n-SiCp; (c) 7.5 wt% n-SiCp; (d) 10 wt% n-SiCp (The inset is the EDS map result of the composites).

Figure 8

FIG. 9. TEM micrographs of the Mg–9Al–7.5 wt% SiCP composite: (a) electron diffraction pattern of n-SiCp; (b) HRTEM image of the interface between the n-SiCp and Mg matrix; (c) distribution of n-SiCp particles; (d) TEM microstructure near n-SiCp in the Mg–9Al–7.5 wt% SiCp composite.

Figure 9

FIG. 10. (a) Tensile strength of the Mg–9Al alloy and Mg–9Al–xSiC (x = 2.5, 5, 7.5, 10 wt%) composites; (b) Comparison of mechanical properties among present Mg–9Al–xSiC composites and other MMCs.