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Sepiolite rheology in seawater: divalent cation-driven fiber bundling dominates over bulk ionic strength effect

Published online by Cambridge University Press:  13 July 2026

Bin Xiao
Affiliation:
School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou, 510006, China
Qian Liu
Affiliation:
School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou, 510006, China
Guanzheng Zhuang*
Affiliation:
School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou, 510006, China
Meiqing Chen
Affiliation:
School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou, 510006, China
Weirui Chen
Affiliation:
School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou, 510006, China
Peng Yuan
Affiliation:
School of Environmental Science and Engineering, Guangdong University of Technology, Guangzhou, 510006, China
*
Corresponding author: Guanzheng Zhuang; Emails: zhuangguanzheng@gdut.edu.cn; sizhoutufei@163.com
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Abstract

Sepiolite, a fibrous clay mineral, shows superior salt tolerance compared with layered clays, making it attractive for seawater-based drilling fluids. However, the specific ions responsible for rheological degradation in complex seawater environments remain unclear. The present study used a component-resolved approach to investigate the effects of five major seawater salts: NaCl, MgCl2, Na2SO4, CaCl2, and KCl, on the microstructure and rheology of 5 wt.% sepiolite dispersions. Zeta-potential measurements, cryogenic scanning electron microscopy (Cryo-SEM), and rheological tests revealed distinct ion-specific effects. Monovalent cations, Na+ and K+, mainly compressed the electrical double layer (EDL) and preserved relatively voluminous, reversible fiber networks, resulting in modest viscosity loss. In contrast, divalent cations, Mg2+ and Ca2+, caused stronger charge neutralization, probably through a combination of EDL compression and specific cation association with sepiolite surfaces, thereby promoting side-by-side fiber aggregation into bundles. This bundling reduced the number of effectively dispersed structural units and lowered the apparent aspect ratio, leading to pronounced apparent-viscosity reductions of 40% for MgCl2 and 27% for CaCl2. Mg2+ reduced the zeta potential to a near-neutral or slightly positive value (+0.20 mV). Although MgCl2 accounted for only 23% of the ionic strength of the simplified seawater system, its strong interfacial effect was closely associated with fiber bundling and rheological deterioration. The apparent viscosity in seawater (5.0 mPa·s) was closer to that in the divalent-cation systems than to a simple average of all single-salt systems, indicating that minority divalent cations exert a disproportionate influence on rheological degradation. These findings provide mechanistic guidance for optimizing sepiolite-based drilling fluids in high-salinity environments.

Information

Type
Original Paper
Copyright
© The Author(s), 2026. Published by Cambridge University Press on behalf of The Clay Minerals Society
Figure 0

Table 1. Composition of the simplified artificial seawater and corresponding single-salt solutionsTable 1. long description.

Figure 1

Figure 1. (a) Gel volumes and (b) zeta potentials of 5 wt.% sepiolite dispersions in various aqueous solutions after 24 h of equilibration. Error bars in (b) represent standard deviations from triplicate measurements.Figure 1. long description.

Figure 2

Table 2. Key parameters for various solutionsTable 2. long description.

Figure 3

Table 3. pH values of 5 wt.% sepiolite dispersions after 24 h of equilibration.Table 3. long description.

Figure 4

Figure 2. Cryogenic scanning electron microscopy (Cryo-SEM) images of 5 wt.% sepiolite dispersions in: (a1) pure water, 1000× ; (a2) pure water, 5000× ; (b1) seawater, 1000× ; (b2) seawater, 5000×.Figure 2. long description.

Figure 5

Figure 3. Cryogenic scanning electron microscopy (Cryo-SEM) images of 5 wt.% sepiolite dispersions in: (a1) NaCl, 1000×; (a2) NaCl, 5000×; (b1) KCl, 1000×; (b2) KCl, 5000× ; (c1) Na2SO4, 1000×; (c2) Na2SO4, 5000× solutions.Figure 3. long description.

Figure 6

Figure 4. Cryogenic scanning electron microscopy (Cryo-SEM) images of 5 wt.% sepiolite dispersions in: (a1) MgCl2, 1000×; (a2) MgCl2, 5000×; (b1) CaCl2, 1000×; (b2) CaCl2, 5000× solutions.Figure 4. long description.

Figure 7

Figure 5. Flow curves of 5 wt.% sepiolite dispersions in (a) pure water and seawater; (b) Nacl and KCl; (c) Na2SO4; (d) CaCl2 and MgCl2 solutions. Continuous lines represent Bingham fitting of the high-shear-rate region.Figure 5. long description.

Figure 8

Figure 6. (a) Dynamic yield stress and (b) plastic viscosity of 5 wt.% sepiolite dispersions derived from Bingham fitting of the high-shear-rate region.Figure 6. long description.

Figure 9

Figure 7. Apparent viscosity of 5 wt.% sepiolite dispersions at a shear rate of 1000 s–1 in pure water, seawater, and five single-salt solutions.Figure 7. long description.