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In situ transmission electron microscopic investigations of reduction-oxidation reactions during densification of nickel nanoparticles

Published online by Cambridge University Press:  16 August 2012

Misa Matsuno
Affiliation:
Department of Chemical Engineering and Materials Science, Division of Materials Science and Engineering, University of California Davis, Davis, California 95616
Cecile S. Bonifacio
Affiliation:
Department of Chemical Engineering and Materials Science, Division of Materials Science and Engineering, University of California Davis, Davis, California 95616
Jorgen F. Rufner
Affiliation:
Department of Chemical Engineering and Materials Science, Division of Materials Science and Engineering, University of California Davis, Davis, California 95616
Andrew M. Thron
Affiliation:
Department of Chemical Engineering and Materials Science, Division of Materials Science and Engineering, University of California Davis, Davis, California 95616
Troy B. Holland
Affiliation:
Department of Chemical Engineering and Materials Science, Division of Materials Science and Engineering, University of California Davis, Davis, California 95616
Amiya K. Mukherjee
Affiliation:
Department of Chemical Engineering and Materials Science, Division of Materials Science and Engineering, University of California Davis, Davis, California 95616
Klaus van Benthem*
Affiliation:
Department of Chemical Engineering and Materials Science, Division of Materials Science and Engineering, University of California Davis, Davis, California 95616
*
a)Address all correspondence to this author. e-mail: benthem@ucdavis.edu

Abstract

The consolidation of crystalline powders to obtain dense microstructures is typically achieved through a combination of volume and grain boundary diffusion. In situ transmission electron microscopy was utilized to study neck formation between adjacent nickel particles during the early stages of sintering. It was found that the presence of carbon during consolidation of Ni lowers the reduction temperature of nickel oxides on the particle surface and therefore has the potential to accelerate consolidation. In the absence of carbon, the surface oxides remain present during the early stage of sintering and neck formation between particles is limited by self-diffusion of nickel through the oxide layer. This study provides direct experimental evidence that corroborates related earlier hypotheses of self-cleaning on the surface of the nanoparticles that precedes neck formation and growth.

Information

Type
Articles
Copyright
Copyright © Materials Research Society 2012
Figure 0

FIG. 1. Experimental setup for in situ TEM. (a) is a picture of the MEMS device that serves as sample holder for in situ heating experiments and is electrically contacted on the sample holder. (b) and (c) are sketches of the experimental geometry along the dashed line in (a) with oxide-covered Ni particles placed on MEMS devices either on amorphous holey carbon films or directly on insulating SiO2/silicon carbide membranes, respectively.

Figure 1

FIG. 2. Series of HRTEM images recorded at different temperatures during in situ heating experiments. At low temperatures individual Ni particles can be discerned that are covered with a surface layer (see, e.g., arrow at 300 °C). The diffuse image contrast disappears above 450 °C, as indicated by the dashed line marking the particle perimeter in the image recorded at 475 °C. Starting at 500 °C the formation of grain boundaries (GBs) can be observed.

Figure 2

FIG. 3. HAADF-STEM image of a nickel nanoparticle that is covered with a continuous surface layer (a). EELS spectra were recorded across the particle along the green line labeled “Spectrum Image.” The resulting relative composition profile obtained from integrated EELS intensities for the O K- and Ni L2,3-edges is plotted in (b). The surface layer is approximately 2 nm thick and comprises almost stoichiometric NiO.

Figure 3

FIG. 4. (a) Contact angle between two adjacent Ni particles as a function of annealing temperature. The angles were obtained from TEM micrographs recorded during in situ annealing. Each data point corresponds to at least local metastable equilibrium that was reached for each individual temperature setting. TEM micrographs in (b) and (c) show the investigated particle contact before and after in situ annealing, respectively.

Figure 4

FIG. 5. Series of HRTEM images recorded at different temperatures during in situ heating experiments in the absence of any carbon. At low temperatures individual Ni particles are covered with almost stoichiometric NiO. Above 300 °C NiO agglomerates and the metallic Ni cores of the particles can no longer be observed. The area marked by dashed lines is reproduced in Fig. 6. Scale bars for each image represent 10 nm.

Figure 5

FIG. 6. Series of TEM micrographs recorded during in situ annealing. At 50 °C a relatively small Ni particle is covered by a continuous surface oxide. With increasing temperature the metal core changes its diffraction contrast and becomes smaller. At 600 °C an empty NiO shell is left behind.

Figure 6

FIG. 7. HAADF-STEM image (a) of the remainder of the small particle shown in the previous figure. Intensities from the incoherently scattered electrons reveal a remaining shell of NiO across which a “Spectrum Image” was recorded. The corresponding EELS intensity profiles for the O K- and Ni L2,3 ionization edges and the relative compositions are plotted as a function of relative distance in (b) and (c), respectively.

Figure 7

FIG. 8. Graphical representation of Eqs. (1), (3), and (4) in the form of an Ellingham diagram.