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Effects of surface roughness on the drag coefficient of spheres freely rolling on an inclined plane

Published online by Cambridge University Press:  01 April 2024

S.D.J.S. Nanayakkara*
Affiliation:
FLAIR, Department of Mechanical and Aerospace Engineering, Monash University, Clayton, VIC 3800, Australia
J. Zhao
Affiliation:
FLAIR, Department of Mechanical and Aerospace Engineering, Monash University, Clayton, VIC 3800, Australia School of Engineering and Technology, University of New South Wales, Canberra, ACT 2600, Australia
S.J. Terrington
Affiliation:
FLAIR, Department of Mechanical and Aerospace Engineering, Monash University, Clayton, VIC 3800, Australia
M.C. Thompson
Affiliation:
FLAIR, Department of Mechanical and Aerospace Engineering, Monash University, Clayton, VIC 3800, Australia
K. Hourigan
Affiliation:
FLAIR, Department of Mechanical and Aerospace Engineering, Monash University, Clayton, VIC 3800, Australia
*
†Email address for correspondence: sheran.nanayakkara@monash.edu

Abstract

An experimental investigation identifying the effects of surface roughness on the drag coefficient ($C_{D}$) of freely rolling spheres is reported. Although lubrication theory predicts an infinite drag force for an ideally smooth sphere in contact with a smooth wall, finite drag coefficients are obtained in experiments. It is proposed that surface roughness provides a finite effective gap ($G$) between the sphere and panel, resulting in a finite drag force while also allowing physical contact between the sphere and plane. The measured surface roughnesses of both the sphere and panel are combined to give a total relative roughness ($\xi$). The measured $C_{D}$ increases with decreasing $\xi$, in agreement with analytical predictions. Furthermore, the measured $C_{D}$ is also in good agreement with the combined analytical and numerical predictions for a smooth sphere and wall, with a gap approximately equal to the root-mean-square roughness ($R_q$). The accuracy of these predictions decreases for low mean Reynolds numbers ($\overline {Re}$), due to the existence of multiple scales of surface roughness that are not effectively captured by $R_{q}$. Experimental flow visualisations have been used to identify critical flow transitions that have been previously predicted numerically. Path tracking of spheres rolling on two panels with different surface roughnesses indicates that surface roughness does not significantly affect the sphere path or oscillations. Analysis of sphere Strouhal number ($St$) highlights that wake shedding and sphere oscillations are coupled at low $\overline {Re}$ but with increasing $\overline {Re}$, the influence of wake shedding on the sphere path diminishes.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0), which permits unrestricted re-use, distribution and reproduction, provided the original article is properly cited.
Copyright
© The Author(s), 2024. Published by Cambridge University Press.
Figure 0

Figure 1. The $\bar {C}_{D}$ vs $\overline {Re}$ comparison of previous experimental, analytical and computational studies. As seen in the figure, analytical predictions are generally well below both experimental and numerical predictions. Goldman et al. (1967) and Houdroge et al. (2023) (see (2.4)) predictions have been plotted with a $G/D$ value of $1\times 10^{-4}$, which is an average value based on experimental data of the present study (see figure 12 for equivalent experimental $\xi =G/D$ values).

Figure 1

Figure 2. The schematic free body diagram of the forces acting on a sphere rolling down an inclined plane under the influence of gravity, in a stationary fluid.

Figure 2

Figure 3. Experimental set-up of the water tank at the FLAIR Laboratory, Monash University.

Figure 3

Table 1. Panel types used as inclined planes are detailed here. Max. deviation is the maximum absolute deviation of surface height measurements from the mean plane. Max. gradient is the maximum cross-slope gradient over a minimum cross-slope measurement distance of 50 mm.

Figure 4

Table 2. Specifications of spheres used for experimental evaluation are given in the table above. Each diameter corresponds to a set of eight individual spheres, and three measurements of each sphere were obtained to calculate the values presented above. The mean values of diameter including the error for each set are shown above. Refer to Appendix A for details of the uncertainty analysis.

Figure 5

Figure 4. Laser set-up used to measure sphere velocity.

Figure 6

Table 3. Measured surface roughness values of panels. Values presented are the arithmetic mean of five individual measurements. The measurement area of each presented measurement is $0.25\times 0.25\,{\rm mm}^{2}$ (12 measurements under $50 \times 1$ magnification joined together).

Figure 7

Table 4. Measured surface roughness values of spheres. Values presented are arithmetic mean of five individual measurements of five separate spheres, of the same diameter. The measurement area of each presented measurement is $0.3\times 0.3$ mm$^{2}$ for all diameters (12 measurements under $50\times 1$ magnification joined together), leading to percentage measurement areas ranging from $0.23\,\%$ for $D=3.44$ mm to $0.02\,\%$ for $D=11.49$ mm. All measurements were corrected for sphere curvature prior to obtaining roughness statistics.

Figure 8

Figure 5. Surface roughness profiles obtained using the optical profilometer, under $50{\times }$ magnification. (a)Glass panel, (b) frosted glass panel, (c) 3.95 mm diameter acrylic sphere, (d) 6.35 mm diameter CA sphere.

Figure 9

Figure 6. Variation of $\bar {C}_{D}$ with $\overline {Re}$ for a sphere rolling down an inclined plane. Markers corresponding to individual sphere diameters are as indicated in the legend of figure 6(a) and the marker colours correspond to the panel as indicated in figure 6(b). (a) All data points, $\overline {Re} = 30\unicode{x2013}800$ range; (b) $\overline {Re} = 30\unicode{x2013}1000$ range in log–log scale.

Figure 10

Figure 7. Variation of $\bar {C}_{D}$ with $\overline {Re}$ for the two individual panels, with least-squares lines fitted through each panel. Marker shapes correspond to sphere diameter, as indicated in the legend of figure 6(a). The $R_{q}$ roughness of the two panels are as follows: frosted glass panel; $2.33\,\mathrm {\mu }$m, glass panel; $0.029\,\mathrm {\mu }$m. Error bars indicate combined bias error and random error. Refer to Appendix A for details on error analysis.

Figure 11

Figure 8. Variation of $\bar {C}_{D}$ with $\overline {Re}$ for a fixed diameter, $D=5.86$ mm. Data for three individual panels, with least-squares lines fitted through each panel are shown. Error bars indicate bias error only.

Figure 12

Figure 9. Variation of $\bar {C}_{D}$ with $\overline {Re}$ for the four panels used for experimentation in the range $100>\overline {Re}>300$. Least-squares lines of the form $a+b/Re$ have been fitted through data that correspond to individual diameters of the spheres used. Error bars indicate bias error only. (a) Glass panel, (b) acrylic panel, (c) ceramic panel, (d) frosted glass panel.

Figure 13

Figure 10. Comparison of $\bar {C}_{D}$ vs $\overline {Re}$ between acrylic and CA spheres, of similar diameters, rolling on a glass panel against analytical prediction (2.4). (a) Two acrylic spheres, (b) two CA spheres.

Figure 14

Figure 11. Variation of $\bar {C}_{D}$ with $\overline {Re}$ for a foam sphere rolling down in inclined surface in air. (a) Foam spheres on acrylic panel, (b) foam spheres on frosted glass panel.

Figure 15

Figure 12. Variation of $\bar {C}_{D}$ with $\xi _{q}$ for three fixed $\overline {Re}$. Values of $\bar {C}_{D}$ at specific $\overline {Re}$ values were calculated using linear interpolation of nearest neighbours. The $C_{D}$ predictions from (2.4) are also plotted for comparison with experimental results. Results of foam spheres rolling in air are also plotted in the same figure.

Figure 16

Figure 13. Effective $\xi$ vs $\overline {Re}$ for four spheres rolling on a smooth glass panel. The measured roughness parameters of the spheres are plotted in the figure. Error bands shown by light shading indicate one standard deviation error of roughness parameters. Panels show (a) $D=3.95\,{\rm mm}$ acrylic sphere, (b) $D=3.94\,{\rm mm}$ CA sphere, (c) $D=4.71\,{\rm mm}$ acrylic sphere, (d) $D=4.87\,{\rm mm}$ CA sphere.

Figure 17

Figure 14. Detailed review of $D=3.95$ mm acrylic and $D=3.94$ mm CA spheres. (a) Three-dimensional surface of $3.95$ mm acrylic sphere. Measurement $R_{q}=0.40$. (b) Three-dimensional surface of $3.94$ mm CA sphere. Measurement $R_{q}=0.54$. (c) Section A–A of (a). Two-dimensional surface profile of $D=3.95$ mm acrylic sphere. (d) Section A–A of (b). Two-dimensional surface profile of $D=3.94$ mm CA sphere.

Figure 18

Figure 15. Plan view of experimental flow visualisation using UV-induced fluorescent dye technique for $\overline {Re} = 33$–$1607$. Images were captured using Nikon D7100 and Go-Pro cameras and post-processed. The sphere is rolling from right to left. The video recordings are provided as supplementary movie 1 available at https://doi.org/10.1017/jfm.2024.146. Panels show (a) $\overline {Re}=33(\pm 1)$, (b) $\overline {Re} = 108(\pm 1)$, (c) $\overline {Re} = 133(\pm 2)$, (d) $\overline {Re} = 135(\pm 2)$, (e) $\overline {Re} = 166(\pm 2)$, (f) $\overline {Re} = 198(\pm 2)$, (g) $\overline {Re} = 221(\pm 2)$, (h) $\overline {Re} = 238(\pm 3)$, (i) $\overline {Re} = 244(\pm 2)$, (j) $\overline {Re} = 321(\pm 5)$, (k) $\overline {Re} = 733(\pm 7)$, (l) $\overline {Re} = 1607(\pm 15)$.

Figure 19

Figure 16. Plan view of the temporal evolution of the wake behind a freely rolling sphere at $\overline {Re} = 166(\pm 2)$. The sphere is rolling from right to left.

Figure 20

Figure 17. Plan view of the temporal evolution of the wake behind a freely rolling sphere at $\overline {Re} = 238(\pm 3)$. The sphere is rolling from right to left.

Figure 21

Figure 18. Cross-slope variation for a rolling sphere visualised using non-dimensional variables $y/D$ and $x/D$, where $y$ is the cross-slope distance, $x$ is the down-slope distance and $D$ is the sphere diameter. Path tracking of 10 runs of a sphere of $D=6.35$ mm, at a $\overline {Re} = 221(\pm 2)$ on a glass panel is shown in the figure.

Figure 22

Figure 19. Cross-slope displacement and velocity corresponding to $\overline {Re} = 221(\pm 2)$, with the displacement adjusted to remove total cross-slope deviation over the sampling period. The figures also indicate the locations of maxima and minima, allowing an estimate of the corresponding $St$ for each run and the mean $St$. The velocity signal has been normalised by the time-mean $U_{y}$ component of the sphere velocity. (a) Adjusted non-dimensional cross-slope displacement ($y'/D$) data. (b) Non-dimensional cross-slope velocity ($U_{y}/\overline {U_{y}}$) tracking data.

Figure 23

Figure 20. Non-dimensional cross-slope displacement comparison between glass and frosted glass panels at the same $\overline {Re}$. (a) Non-dimensional cross-slope displacement ($y/D$) tracking data on the glass panel ($R_{q,{pan}}/D=7.4 \times 10^{-6}$) at $\overline {Re}=100$. Here, $\overline {St}_{y} = 0.062$ and $\overline {St}_{Uy}=0.084$. (b) Non-dimensional cross-slope displacement ($y/D$) tracking data on the frosted glass panel ($R_{q,{pan}}/D=5.9 \times 10^{-4}$) at $\overline {Re}=100$. Here, $\overline {St}_{y}=0.052$ and $\overline {St}_{Uy}=0.077$.

Figure 24

Figure 21. Estimates of Strouhal numbers ($St$) of a rolling sphere over a range of $\overline {Re}$. Computational and experimental data from previous studies are plotted for comparison. The present results are obtained using the peak detection method applied to the displacement and velocity signals from the path tracking analysis described in § 4.6.

Figure 25

Figure 22. Combined path tracking and flow visualisations. (a) Path tracking combined with flow visualisation (plan view) at $\overline {Re}=166(\pm 2)$. (b) Path tracking combined with flow visualisation (plan view) at $\overline {Re}=372(\pm 3)$.

Figure 26

Table 5. Reference values for uncertainty calculations; IR, instrument resolution; STD, standard deviation of measurements.

Supplementary material: File

Nanayakkara et al. supplementary movie

Plan view of experimental flow visualisation using UV induced fluorescent dye technique.
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