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Atom-by-atom fabrication by electron beam via induced phase transformations

Published online by Cambridge University Press:  08 September 2017

Nan Jiang
Affiliation:
Department of Physics, Arizona State University, USA; nan.jiang@asu.edu
Eva Zarkadoula
Affiliation:
Materials Science and Technology Division, Oak Ridge National Laboratory, USA; zarkadoulae@ornl.gov
Prineha Narang
Affiliation:
John A. Paulson School of Engineering and Applied Sciences, Harvard University, USA; pnarang@fas.harvard.edu
Artem Maksov
Affiliation:
Bredesen Center for Interdisciplinary Research and Graduate Education, University of Tennessee, Knoxville, USA; amaksov@vols.utk.edu
Ivan Kravchenko
Affiliation:
Center for Nanophase Materials Sciences, Oak Ridge National Laboratory, USA; kravchenkoii@ornl.gov
Albina Borisevich
Affiliation:
Materials Science and Engineering Division, Oak Ridge National Laboratory, USA; albinab@ornl.gov
Stephen Jesse
Affiliation:
Center for Nanophase Materials Sciences, Oak Ridge National Laboratory, USA; sjz@ornl.gov
Sergei V. Kalinin
Affiliation:
Institute for Functional Imaging of Materials, and Center for Nanophase Materials Sciences, Oak Ridge National Laboratory, USA; sergei2@ornl.gov

Abstract

New developments in manufacturing and automation, from three-dimensional printing to the “Internet of things,” signify dramatic changes in our society. The push toward quantum materials is driving device fabrication toward atomic precision. Recent results suggest that scanning transmission electron microscopy (STEM) with sub-angstrom scale beams could offer a solution. However, a detailed theoretical understanding of the interaction of the electron beam with solids is needed to form a basis for new technology. This article summarizes the existing literature on electron-beam interactions with solids with a focus on irreversible transformation. We further suggest that the theoretical framework of a two-temperature model developed for fast ion damage in solids could be applicable to predicting the effects of fast electrons. Recent results from STEM-directed epitaxial growth on crystalline–amorphous interfaces are discussed in detail. Finally, perspectives on the development of this field in the near future are offered.

Information

Type
Research Article
Copyright
Copyright © Materials Research Society 2017 
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Figure 1. Three-dimensional (3D) printing at different scales. (a) 38 × 12 × 13 feet3 3D printed house made for Oak Ridge National Laboratory’s (ORNL) Additive Manufacturing Integrated Energy demonstration project. Photo by C. Jones.2 (b) Three-dimensional printed natural-gas-powered hybrid electric vehicle for ORNL’s Additive Manufacturing Integrated Energy demonstration project. Photo by C. Jones.3 (c) Image of a 3D printed bionic ear. Scale bar = 1 cm.4 (d) Energy-selective neutron radiograph of a 5-mm Inconel 718 sample. D, O, E are outlined using electron-beam additive manufacturing for control of crystallographic grain orientation. Reprinted with permission from Reference 5. © 2015 Taylor & Francis Ltd. (e) Printed silver nanoparticle ink on polymeric substrate after sintering. Reprinted with permission from Reference 6. © 2015 Springer. (f) Plasmonic response of focused electron-beam-induced-deposition (FEBID)-based 3D Au nanostructures. High-angle annular dark-field (HAADF) survey image. Adapted with permission from Reference 7. © 2017 American Chemical Society. (g) Example of crystalline oxide sculpting using an arbitrary graphical pattern (in this case, text “ORNL”): Fourier-filtered HAADF.8

Figure 1

Figure 2. High-resolution electron microscope (HREM) examples of crystallization of amorphous regions under electron-beam irradiation. (a–b) Amorphous GaAs and crystallization after 80 min of irradiation by electron beam (93 pA/cm2). Inset shows the corresponding selected-area electron diffraction pattern. Reprinted with permission from Reference 12. © 2004 Elsevier. (c–d) Amorphous Ge0.7Si0.3 film and crystallization induced by 17 min of electron-beam irradiation with current density of 450 pA/cm2. Reprinted with permission from Reference 13. © 2004 Taylor & Francis Ltd. (e–f) HREM image of a thin region of a self-implanted Si sample in (110) projection, before and after irradiation with 300 keV electrons for 28 min at room temperature. The dotted line in (f) indicates the position of the original amorphous–crystalline interface. Reprinted with permission from Reference 14. © 1993 American Physical Society.

Figure 2

Figure 3. (a) Energy is transferred to the electrons of the target material. (b) Following electron–phonon interaction and energy transfer from the electrons to the atoms, the energy dissipates among the atoms. (c) Electronic temperature profiles of predamaged SrTiO3 at different times after an irradiation event with 21 MeV Ni ions. (d) Formation of an amorphous ion track in predamaged SrTiO3 due to 21 MeV Ni ions.36

Figure 3

Figure 4. Epitaxial scanning transmission electronic microscope (STEM) patterning at amorphous–crystalline interfaces. (a–d) Patterning in SrTiO3. (a–c) Characteristic conical shape created with a linear beam path and constant electron dose. Insets show close-ups of the tip of the growing feature (scale bars = 1 nm). (d) “L” pattern using the optimized probe parameters and advanced scan control.8 (e) Pristine Si/amorphous Si interface; (f–g) crystalline features generated with beam-induced growth at 200 kV.