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Colloidal mushy layers

Published online by Cambridge University Press:  05 March 2021

M. Grae Worster*
Affiliation:
Department of Applied Mathematics and Theoretical Physics, University of Cambridge, CMS Wilberforce Road, Cambridge CB3 0WA, UK
S.S.L. Peppin
Affiliation:
Mississauga, L5G 2K5, Canada
J.S. Wettlaufer
Affiliation:
Yale University, New Haven, CT 06520, USA Nordita, Royal Institute of Technology and Stockholm University, Stockholm 106 91, Sweden
*
†Email address for correspondence: mgw1@cam.ac.uk

Abstract

We consider the solidification of idealised two-component mixtures comprising a solvent or suspending fluid and dissolved solute molecules or suspended colloidal particles, each considered as hard spheres. We review some fundamental thermodynamic ideas regarding relative motion between species and phase equilibria in such mixtures to show how the related solid–liquid phase diagrams depend on the size of the spheres. Using similarity solutions, we first describe freezing of the solvent to form a pure solid (here referred to as ‘ice’), with the solute rejected from the solid forming a boundary layer or dense particle layer ahead of the freezing front. We extend ideas of constitutional supercooling to the case of colloidal suspensions and show that, for a given temperature difference driving solidification, constitutional supercooling occurs only for an intermediate range of particle sizes. Constitutional supercooling promotes the formation of a mushy layer in which segregated ice separates regions of concentrated solute or particles on the microscale. We formulate a continuum model of the mushy layer that relies on a key observation that the regelative motion of concentrated clusters of particles is independent of the size and geometry of the cluster. Our modelling begins with a description of relative motion as a Fickian diffusive process. However, at high particle concentrations, we show that it is more convenient and more computationally tractable to use an equivalent formulation in terms of Darcy flow of the solvent. Within a mushy layer these diffusive fluxes correspond directly to the regelative flux of particle clusters at a rate determined by the local temperature and temperature gradient.

Information

Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2021. Published by Cambridge University Press
Figure 0

Figure 1. Mushy layers formed in different materials frozen in vertical temperature gradients. (a) Dendritic mushy layer of ammonium chloride crystals formed from aqueous solution (photo M.A. Hallworth). (b) Dendritic mushy layer of ice platelets formed from a dilute suspension of bentonite clay in water (photo S. Peppin). (c) Mushy layer of horizontal lenses (lower layer) formed from a suspension of alumina particles in water (Anderson & Worster 2012). (d) Polygonal mushy layer formed from a concentrated suspension of bentonite clay in water (photo S. Peppin). The photographs in (a,b,d) are a few mm across, while that in (c) is approximately 3 cm across.

Figure 1

Figure 2. (a) A defining sketch illustrating the macroscopic measurement of bulk pressure $P$ and pervadic pressure $p$ in the case of a dilute suspension or solution (upper part) and in the case of a concentrated suspension (lower part). In each case, the bulk pressure is that measured by a transducer (narrower red boundary) that samples a thermodynamically representative region containing both solute (particles) and solvent (suspending fluid), while the pervadic pressure is measured by a transducer immersed in pure solvent separated by a semi-permeable membrane (dashed line) from the colloidal suspension but in equilibrium with it. (b) The equilibrium configuration between a colloidal suspension and solidified solvent (ice). The phase boundary acts as a semi-permeable membrane, allowing exchange of solvent but not particles.

Figure 2

Figure 3. Representative phase diagrams for hard-sphere, colloidal suspensions containing mono disperse particles for different particle radii $R$ showing the freezing (liquidus) temperature as a function of particle concentration $\phi$. As $R$ increases, the liquidus temperature tends towards the constant bulk freezing temperature of the solvent $T_m$ except very close to the close-packed limit $\phi =\phi _c$. Note the reduced range of the abscissa and increased range of the ordinate in (a) compared with (b,c). The ice-entry temperatures $T_E$ are approximately $-1000\,^{\circ }\textrm {C}$, $-300\,^{\circ }\textrm {C}$ and $-60\,^{\circ }\textrm {C}$ for the three cases shown, and so do not enter the diagrams.

Figure 3

Figure 4. (a,c) A dilute suspension with concentration decreasing from left to right tends to a uniform concentration by self-diffusion of the particles in time (top to bottom). (b,d) A concentrated suspension with concentration decreasing from left to right tends to a uniform concentration by jostling limited by interstitial fluid flow from right to left (shown by arrow). Concentration gradients relax but the intermingling of particles is limited.

Figure 4

Figure 5. A schematic diagram of the solidification of a colloidal suspension to produce a layer of pure frozen solvent (ice) separated from the unfrozen suspension by a planar interface. The particles rejected by the ice accumulate ahead of the ice in a concentration boundary layer. If the concentration of particles in the boundary layer approaches the close-packed limit then the boundary layer forms a porous medium of almost uniform particle concentration with a much thinner, diffuse boundary layer of rapid variation of particle concentration separating it from the original suspension.

Figure 5

Figure 6. (a) The boundary temperature $T_B$ below which constitutional supercooling occurs ahead of the planar ice interface as a function of particle radius $R$. The solid curve shows the results of the full model, while the dashed curve shows the result of the simple model. The dashed line at $T_B=-4\, ^{\circ }\textrm {C}$ indicates the fixed boundary temperature used in the illustrative calculations of mushy layers in figure 8. (b–e) The thick curves show the trajectories of $(T, \phi )$ in the respective phase diagrams for different particle radii $R$ given the marginal values of $T_B$. The thin curves indicate the liquidus curves.

Figure 6

Table 1. Parameter values used in the illustrative calculations.

Figure 7

Figure 7. (a) Regelation of a single, spherical particle. A pre-melted film exists around the particle that is thinner and is associated with a larger disjoining force where it is colder. There is therefore a net force on the particle acting in the direction of the temperature gradient balanced by a viscous drag force as water flows around the particle through the pre-melted film. (b) Similar disjoining forces push a particle cluster in the direction of the temperature gradient but now displacement of particles is compensated by the flow of unfrozen water through the interstices of the cluster.

Figure 8

Figure 8. (a) The thick curves show the scaled positions $\lambda _a$ of the ice–mush interface and $\lambda _b$ of the mush–colloid interface as functions of the particle radius $R$ for fixed $T_B = -4\, ^{\circ }\textrm {C}$. The solid portions of the curves were computed by integrating the differential equations describing particle migration in the mushy layer, while the dashed portions were computed using the simple model that considers flow through compacted unfrozen colloid driven by gradients in pervadic pressure. The thin curve shows the scaled position $\lambda$ of a planar ice–colloid interface computed using the models described in § 4. The right-hand sides of (b–e) show with thick curves graphs of the unfrozen colloid fraction $\chi$ as functions of the scaled height above the cooled base $\eta = z/2\sqrt {\kappa t}$. The left-hand sides of the panels are simple reflections of the graphs to produce graphics that are illustrative of the distributions of ice (shaded) and unfrozen colloid within the mushy layer.

Figure 9

Figure 9. A schematic representation and simple model of a colloidal mushy layer relevant to large particles (greater than approximately 10 nm given the parameter values used in this paper) in which there is no region of consolidated particles ahead of the mush–colloid interface, and the particle concentration of the unfrozen colloid (stippled) occupying the interstices of the mushy layer has the uniform, close-packed value $\phi _c$. The volume fraction of the unfrozen colloid fraction has the uniform value $\chi$ while segregated ice (mid blue) containing no particles occupies a volume fraction $1-\chi$. The pattern of segregated ice and unfrozen colloid in this representation is merely figurative – the mathematical model is agnostic as to the micro-structural morphology. The blue lines show the uniform concentrations of particles in the original suspension above the mushy layer and the layer of pure ice below. The red lines show the piecewise linear pressure field assumed in the model.

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