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Pore-filling events in single junction micro-models with corresponding lattice Boltzmann simulations

Published online by Cambridge University Press:  06 July 2017

Ioannis Zacharoudiou*
Affiliation:
Qatar Carbonates and Carbon Storage Research Centre, Department of Chemical Engineering, Imperial College London, South Kensington Campus, London SW7 2AZ, UK
Emily M. Chapman
Affiliation:
Qatar Carbonates and Carbon Storage Research Centre, Department of Chemical Engineering, Imperial College London, South Kensington Campus, London SW7 2AZ, UK
Edo S. Boek
Affiliation:
Qatar Carbonates and Carbon Storage Research Centre, Department of Chemical Engineering, Imperial College London, South Kensington Campus, London SW7 2AZ, UK Soft Matter Research Group, Department of Applied Mathematics and Theoretical Physics, Centre for Mathematical Sciences, University of Cambridge, CB3 0WA, UK
John P. Crawshaw
Affiliation:
Qatar Carbonates and Carbon Storage Research Centre, Department of Chemical Engineering, Imperial College London, South Kensington Campus, London SW7 2AZ, UK
*
†Email address for correspondence: i.zacharoudiou@imperial.ac.uk

Abstract

The aim of this work is to better understand fluid displacement mechanisms at the pore scale in relation to capillary-filling rules. Using specifically designed micro-models we investigate the role of pore body shape on fluid displacement during drainage and imbibition via quasi-static and spontaneous experiments at ambient conditions. The experimental results are directly compared to lattice Boltzmann (LB) simulations. The critical pore-filling pressures for the quasi-static experiments agree well with those predicted by the Young–Laplace equation and follow the expected filling events. However, the spontaneous imbibition experimental results differ from those predicted by the Young–Laplace equation; instead of entering the narrowest available downstream throat the wetting phase enters an adjacent throat first. Thus, pore geometry plays a vital role as it becomes the main deciding factor in the displacement pathways. Current pore network models used to predict displacement at the field scale may need to be revised as they currently use the filling rules proposed by Lenormand et al. (J. Fluid Mech., vol. 135, 1983, pp. 337–353). Energy balance arguments are particularly insightful in understanding the aspects affecting capillary-filling rules. Moreover, simulation results on spontaneous imbibition, in excellent agreement with theoretical predictions, reveal that the capillary number itself is not sufficient to characterise the two phase flow. The Ohnesorge number, which gives the relative importance of viscous forces over inertial and capillary forces, is required to fully describe the fluid flow, along with the viscosity ratio.

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Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© 2017 Cambridge University Press
Figure 0

Figure 1. Schematic drainage/imbibition capillary pressure curve. During primary drainage the capillary pressure $P_{c}$ systematically increases with increasing non-wetting phase saturation to connate water saturation ($S_{WC}$), whereas the capillary pressure decreases with increasing wetting phase saturation during imbibition.

Figure 1

Figure 2. Schematic micro-model designs, including throat configuration and connectors. (a) Geometry 1: square pore with equal throats. (b) Geometry 2: square pore with unequal throats. (c) Geometry 3: pore with unequal throats. (d) Top down view of chip including confocal cross-section of a throat and (e) schematic cross-section of micro-model and connectors.

Figure 2

Figure 3. Quasi-static primary drainage images in a micro-model (Geometry 2) with etch depth $d=45~\unicode[STIX]{x03BC}\text{m}$ and throat widths $w_{t}$: 33, 51, 65, $107~\unicode[STIX]{x03BC}\text{m}$ (WP-white, NWP-grey). Contact angle $26^{\circ }$.

Figure 3

Table 1. Critical pressures for drainage in a micro-model (Geometry 2) with etch depth $d=45~\unicode[STIX]{x03BC}\text{m}$ and unequal throat widths $w_{t}$: 33, 51, 65 and $107~\unicode[STIX]{x03BC}\text{m}$, calculated via (1.1) and experimental data. Contact angle: $26^{\circ }$, interfacial tension: $0.024~\text{N}~\text{m}^{-1}$. Experimental error of $\pm 7$  Pa is attained by the 1 mm accuracy the height of the reservoir can be set to.

Figure 4

Figure 4. Primary dynamic drainage images: (a) experimental images of forced injection of NWP at $0.5~\unicode[STIX]{x03BC}\text{l}~\text{min}^{-1}$. (b) Corresponding LB simulations. The dashed arrow denotes the direction of the flow.

Figure 5

Figure 5. Quasi-static $I_{1}$, $I_{2}$, $I_{2A}$ and $I_{3}$ imbibition experimental results (WP – white, NWP – grey). The critical radii in the plane of the micro-model, $r_{2}=r$, used to calculate the displacement pressures for each case are also illustrated together with $r_{1}=d/2\cos \unicode[STIX]{x1D703}^{eq}$.

Figure 6

Table 2. Critical pressures for each pore-filling event in a micro-model (Geometry 1) with equal throat widths. Contact angle: $28^{\circ }$, etch depth $d=56~\unicode[STIX]{x03BC}\text{m}$, throat width $w_{t}=73~\unicode[STIX]{x03BC}\text{m}$, pore width: $238~\unicode[STIX]{x03BC}\text{m}$, interfacial tension: $0.024~\text{N}~\text{m}^{-1}$. The critical radii in the plane of the micro-model $r_{2}=r$ used in the calculation of the critical pressures is shown in figure 5. The principal radii of curvature, equation (1.1), are $r_{1}=d/2\cos \unicode[STIX]{x1D703}^{eq},r_{2}=r$. Experimental error of $\pm 7$ Pa is attained by the 1 mm accuracy the height of the reservoir can be set to.

Figure 7

Figure 6. (a) Predicted displacement sequence for quasi-static $I_{3}$ imbibition (Geometry 3) using the Young–Laplace equation for a contact angle of $16^{\circ }$, with the narrowest throat filling first via snap off ($P_{s}$), followed by the body filling through piston-like displacement ($P_{p}$). (b) Schematic illustration of the snap-off mechanism. Swelling of the corner WP films leads to snap off when the menisci meet on the channel wall (dashed line) and become unstable. Top panel: configuration in the plane of the micro-model at the channel wall. Bottom panel: cross-sectional view in the orthogonal plane.

Figure 8

Figure 7. Quasi-static $I_{3}$ imbibition experimental results (WP – white, NWP – grey, wetting films – black). Snap off occurs in the narrowest throat before the meniscus enters the pore as predicted by the Young–Laplace equation.

Figure 9

Figure 8. Spontaneous $I_{3}$ imbibition experimental results ((a), Geometry 3, throat widths: ($T_{1}$)$w_{t}=27~\unicode[STIX]{x03BC}\text{m}$, ($T_{2}$)$w_{t}=47~\unicode[STIX]{x03BC}\text{m}$, ($T_{3}$)$w_{t}=60~\unicode[STIX]{x03BC}\text{m}$, ($T_{4}$)$w_{t}=100~\unicode[STIX]{x03BC}\text{m}$, etch depth $d=55~\unicode[STIX]{x03BC}\text{m}$), with the corresponding LB simulations (b); here the WP travels down the adjacent throat first. This behaviour is not predicted by the Young–Laplace law (1.1). Equilibrium contact angle $\unicode[STIX]{x1D703}^{eq}=16^{\circ }$, viscosity ratio $r_{\unicode[STIX]{x1D702}}=\unicode[STIX]{x1D702}_{w}/\unicode[STIX]{x1D702}_{nw}=50$.

Figure 10

Figure 9. (a) Length of the penetrating fluid column in throat $T_{3}$ for simulations with varying viscosity ratio $r_{\unicode[STIX]{x1D702}}=\unicode[STIX]{x1D702}_{w}/\unicode[STIX]{x1D702}_{nw}$ as a function of time in lattice units (l.u.). What appears as a deviation from the $l\sim t^{2}$ regime at early times (first point for $r_{\unicode[STIX]{x1D702}}=5$) is due to the interface retracting initially in the connected reservoir which can result in interfacial oscillations (Stange et al.2003; Zacharoudiou & Boek 2016). (b) Length versus time in scaled units according to (3.2). The theoretical prediction of Ichikawa et al. (2004), equation (3.1), is given with the dashed line.

Figure 11

Figure 10. (a) Time variation of the dynamic contact angle in the $xz$ plane (etch depth direction) $\unicode[STIX]{x1D703}_{xz}^{\unicode[STIX]{x1D6FC}}$ for the imbibition process in throat $T_{3}$. The behaviour of $\unicode[STIX]{x1D703}_{xy}^{\unicode[STIX]{x1D6FC}}$ is the same. The increase observed in $\unicode[STIX]{x1D703}_{xz}^{\unicode[STIX]{x1D6FC}}$ at the end of each simulation set is due to the interface reaching the end of throat $T_{3}$ and entering the junction region. The equilibrium value of the contact angle $\unicode[STIX]{x1D703}^{eq}=30^{\circ }$ (dashed line). (b) The cosine of $\unicode[STIX]{x1D703}_{xz}^{\unicode[STIX]{x1D6FC}}$ plotted against the capillary number $Ca$. Results affected by the interface approaching the junction region were excluded. The solid lines correspond to linear fits of each data set to $Ca$ to enable comparison with the theoretical prediction of Cox (1986), Sheng & Zhou (1992), equation (3.3). (c) Illustration of the WP column configuration, as it imbibes throat $T_{3}$, and the definition for the dynamic contact angle.

Figure 12

Figure 11. (a) The capillary number, $Ca=\unicode[STIX]{x1D702}_{w}u/\unicode[STIX]{x1D6FE}$, for the interface front motion in throat $T_{3}$ as a function of time (in l.u.) for varying $r_{\unicode[STIX]{x1D702}}$ and $\unicode[STIX]{x1D703}^{eq}=30^{\circ }$. At the end of throat $T_{3}$ the velocity decreases significantly, as the interface enters the junction region. (b) Interfacial velocity and time in scaled units. The theoretical prediction of Ichikawa et al. (2004), equation (3.5), is given with the dashed line.

Figure 13

Figure 12. (a) Interface configuration in the $xy$-plane at $z=d/2$ as the interface enters the junction region. When the contact line makes contact with the side walls the interface configuration can change from concave to convex leading to interfacial oscillations. (b) Velocity of the interface (in l.u.) measured along the dashed line shown in figure 13 for simulations with varying $r_{\unicode[STIX]{x1D702}}$ and Ohnesorge number ($Oh$). Interfacial oscillations are evident, especially as $Oh$ decreases. Results are plotted as a function of dimensionless time $t^{\ast }=t/t_{cont}$, where time is normalised by the time $t_{cont}$ when the interface imbibes throat $T_{2}$.

Figure 14

Figure 13. Interface configuration in the $xy$-plane ($z=d/2$) in the junction for (a) $r_{\unicode[STIX]{x1D702}}=5$, $Oh=6\times 10^{-3}$ and (b) $r_{\unicode[STIX]{x1D702}}=50$, $Oh=6\times 10^{-2}$.

Figure 15

Figure 14. Junction region: (a) length versus time (in l.u.) for varying viscosity ratios $r_{\unicode[STIX]{x1D702}}$, measured along the line shown in figure 13(a). The wetting fluid starts imbibing the next downstream throat ($T_{2}$) when $l\sim 85$ and $t=t_{cont}$. (b) Simulation results with $r_{\unicode[STIX]{x1D702}}=50$ and different $Oh$, by varying the viscosities of both phases. Increasing fluids’ viscosities increases $Oh$ and $t_{cont}$. The average $Ca=\unicode[STIX]{x1D702}_{w}\bar{u}/\unicode[STIX]{x1D6FE}$ for the interface motion in the junction is $8.1\times 10^{-4}$ ($Oh=6\times 10^{-2}$), $8.4\times 10^{-4}$ ($Oh=2\times 10^{-1}$) and $7.9\times 10^{-4}$ ($Oh=1\times 10^{0}$). The labels (0)–(4) correspond to the snapshots in figure 13(b). Inset: the moment the wetting phase starts imbibing the throat $T_{2}$ ($t=t_{cont}$) the interface retracts in the middle of the junction (reduction in $l$).

Figure 16

Figure 15. (a) Viscous dissipation rate as a function of time (in l.u.) for the simulations reported in figure 14(b). This covers the fluid–fluid interface motion in the throat $T_{3}$ ($t\leqslant t_{1}$) and in the junction region ($t\geqslant t_{1}$). The corresponding values of viscosities are $\unicode[STIX]{x1D702}_{w}=8.33\times 10^{-2}$, $\unicode[STIX]{x1D702}_{nw}=1.67\times 10^{-3}$ ($Oh=2\times 10^{-1}$) and $\unicode[STIX]{x1D702}_{w}=6.67\times 10^{-1}$, $\unicode[STIX]{x1D702}_{nw}=1.33\times 10^{-2}$ ($Oh=1\times 10^{0}$). (b) Viscous dissipation rate versus time in scaled units.

Figure 17

Figure 16. (a) The total surface energy $F-F_{0}$ (in l.u.) as a function of dimensionless time $t^{\ast }=t/t_{cont}$ in the junction region for varying viscosity ratios $r_{\unicode[STIX]{x1D702}}$. The energy released from wetting the solid surfaces ($\text{d}F<0$) drives the fluid inside the micro-model geometry. (b) The area of the fluid–fluid interface (in l.u.). This is measured using the marching cubes algorithm.

Figure 18

Figure 17. Wetting film growth in the side throats, along the dashed lines, for the simulations reported in figures 14(b) and 15 with $r_{\unicode[STIX]{x1D702}}=50$ and (a) $Oh=2\times 10^{-1}$, (b) $Oh=1\times 10^{0}$. A situation with higher viscous dissipation rate (b) decreases the amount of energy converted to kinetic energy and hence the mean velocity along the $x$-direction. This gives more time for the development of thin wetting films progressing along the corners of the micro-channel. The snapshots correspond at the same length travelled in the $x$-direction and approximately at the same normalised time $t^{\ast }=t/t_{cont}$.