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A novel real-time tension distribution method for cable-driven parallel robots

Published online by Cambridge University Press:  16 October 2024

Da Song
Affiliation:
School of Mechanical Engineering, Northeast Electric Power University, Jilin, China
Ming Lu
Affiliation:
School of Mechanical Engineering, Northeast Electric Power University, Jilin, China
Lei Zhao*
Affiliation:
School of Mechanical Engineering, Northeast Electric Power University, Jilin, China
Zhichao Sun
Affiliation:
School of Mechanical Engineering, Northeast Electric Power University, Jilin, China
Haochen Wang
Affiliation:
School of Mechanical Engineering, Northeast Electric Power University, Jilin, China
Lixun Zhang
Affiliation:
College of Mechanical and Electrical Engineering, Harbin Engineering University, Harbin, China
*
Corresponding author: Lei Zhao; Email: xa18944637307@gmail.com
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Abstract

The tension distribution problem of cable-driven parallel robots is inevitable in real-time control. Currently, iterative algorithms or geometric algorithms are commonly used to solve this problem. Iterative algorithms are difficult to improve in real-time performance, and the tension obtained by geometric algorithms may not be continuous. In this paper, a novel tension distribution method for four-cable, 3-DOF cable-driven parallel robots is proposed based on the wave equation. The tension calculated by this method is continuous and differentiable, without the need for iterative computation or geometric centroid calculations, thus exhibiting good real-time performance. Furthermore, the feasibility and rationality of this algorithm are theoretically proven. Finally, the real-time performance and continuity of cable tension are analyzed through a specific numerical example.

Information

Type
Research Article
Copyright
© The Author(s), 2024. Published by Cambridge University Press
Figure 0

Figure 1. Schematic diagram of the $i$th pulley-cable-end actuator structure.

Figure 1

Figure 2. Illustration of tangent point and approximation point.

Figure 2

Figure 3. Variation of$\theta ^+ _e$with$R/\|\boldsymbol{p}_{\mathrm{e},2}\|$.

Figure 3

Figure 4. Flowchart of the tension distribution algorithm.

Figure 4

Table I. Values of the main parameters

Figure 5

Figure 5. Influence of$C_{\mathrm{P}}$on the trajectory.

Figure 6

Figure 6. Influence of$c_2$on the trajectory.

Figure 7

Figure 7. Influence of$\beta$on$\lambda _{11}$.

Figure 8

Figure 8. Tension of the cable in the$x$direction.

Figure 9

Figure 9. (a) Simulated trajectory and error in the $i$th direction using the proposed method. (b) Simulated trajectory and error in the $i$th direction using the Newton Slack Any P method $(i=1,2)$.