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Numerical analysis of droplet aerobreakup in supercritical flows

Published online by Cambridge University Press:  05 March 2026

Prajesh Jangale
Affiliation:
J. Mike Walker’66 Mechanical Engineering Department, Texas A&M University , College Station, TX 77843, USA
Bradley Boyd
Affiliation:
Department of Mechanical Engineering, University of Canterbury, Private Bag 4800, Christchurch 8140, New Zealand
Dorrin Jarrahbashi*
Affiliation:
J. Mike Walker’66 Mechanical Engineering Department, Texas A&M University , College Station, TX 77843, USA
*
Corresponding author: Dorrin Jarrahbashi, djarrahbashi@tamu.edu

Abstract

This study investigates the aerobreakup mechanisms of a liquid droplet initially at a temperature below its critical point impacted by a shockwave in a supercritical environment, i.e. transcritical conditions, occurring in high-pressure/speed liquid-fuelled propulsion systems. Aerobreakup droplet breakup mechanisms have been extensively studied at atmospheric conditions, not considering the significant changes in fluid properties past the critical point that occur within very short breakup time scales in shock-dominated flows. Furthermore, the effects of decreased surface tension forces due to the weakening of intermolecular forces at supercritical conditions on the droplet breakup behaviour have not been resolved to date. This study aims to address these major gaps by developing a direct numerical simulation method to investigate the governing mechanism of droplet aerobreakup at transcritical conditions considering the changes in surface tension. A diffuse interface method coupled with a real-gas equation of state is developed to capture the fluid behaviour beyond the critical point. The results show that simultaneous changes in surface tension and density ratio unique to transcritical flows dictate the droplet aerobreakup mechanisms and the resultant breakup modes. This study presents the first transcritical droplet breakup regime map as a function of Weber number and density ratio compared with the classical breakup criteria commonly accepted for subcritical conditions, proving that the breakup is facilitated at supercritical conditions. The findings are expected to significantly contribute to the development of transcritical droplet aerobreakup models to enable the simulation of spray-shock interaction needed for designing new high-speed/pressure liquid fuel injection systems.

Information

Type
JFM Papers
Copyright
© The Author(s), 2026. Published by Cambridge University Press
Figure 0

Table 1. Operating conditions including n-dodecane droplet and nitrogen surrounding temperature and pressure, density ratio (ρ* = ${\rho _{D}}/{\rho _{\textit{POST}}}$), surface tension coefficient (σ), the speed of sound ratio (n), reduced pressure ($P_{r}$) and reduced temperature ($T_{r}$).

Figure 1

Figure 1. Initial set-up of the droplet–shock interaction indicating the grid distribution and the applied boundary conditions.

Figure 2

Figure 2. Phase diagram for n-dodecane–nitrogen system showing the initial conditions for all the simulation cases. The droplet is at 363 K initially exposed to supercritical pressure varying from 2 to 20 MPa. Case 4 indicates the ECN spray A conditions for n-dodecane (Bruneaux et al.2010).

Figure 3

Figure 3. (a) Weber number variation with density ratio for varying post-shock flow speed ($u_{z,\textit{POST}})$; (b) variation of Ohnesorge number with density ratio and surface tension. The secondary plot (green line) shows the surface tension coefficient variation with density ratio.

Figure 4

Figure 4. Comparison of the n-dodecane droplet deformation in subcritical (a–c: Movie1.mp4) and supercritical nitrogen (d–f: Movie2.mp4) (Supplementary movies are available at https://doi.org/10.1017/jfm.2026.11223). Both cases represent $\rho ^{*}$ = 68 and at ${\textit{We}} = 1$9. For each subfigure, the top half represents the numerical schlieren images and the bottom half exhibits the density contours. The isolines indicate the droplet volume fraction of $\alpha _{D}$.

Figure 5

Figure 5. Comparison of an n-dodecane droplet deformation in (a: Movie3.mp4) subcritical nitrogen ${\textit{We}} = 302$ and (b: Movie4.mp4) supercritical nitrogen ${\textit{We}} = 755$ at 2 µs. Both cases represent $\rho ^{*}$ = 81 and a droplet temperature of 500 K. Each subfigure represents the numerical schlieren and the green isoline indicates the droplet volume fraction of $\alpha _{D}=$ 0.95.

Figure 6

Figure 6. Comparison of the droplet morphology (a–c) with surface tension effects at ${\textit{We}} =$ 14 and (d–f) without surface tension, i.e. ${\textit{We}} \rightarrow \infty$. For each image, the top half presents the numerical schlieren images and the bottom half shows the vorticity contours. The green line indicates a droplet volume fraction of $\alpha _{D}=$ 0.95.

Figure 7

Figure 7. Comparison of density gradient in the z direction between the equation of states (PR-EoS and ST-EoS) for case 3 at ${\textit{We}}$ = 14 and $\rho ^{*}$ = 18 at $t^{*}$ = 0.0, 0.6, 1.0, 1.5 in (a−d), respectively. For each image, the bottom half is the predictions using PR-EoS and the top half is associated with ST-EoS. The black line indicates the isoline of the volume fraction at 0.95 ($\alpha _{D}$ = 0.95).

Figure 8

Figure 8. Temporal development of a transcritical droplet for different ${\textit{We}}$ ranging from 3 to 150 for case 6 outlined in table 1 with a density ratio equal to 85. The time is normalised with the onset of breakup time (${T_{b}}^{*}$).

Figure 9

Figure 9. A schematic illustration of various terminologies utilised in the analysis regarding the deformed droplet before the completion of the breakup.

Figure 10

Table 2. Droplet morphology variation with density ratio ($\rho ^{*}$ varying from 8 to 130) for ${\textit{We}} =$ 24 at $t^{*}=$ 1. The critical Weber number variation with density ratio is given for each case.

Figure 11

Figure 10. Breakup regime map for a range of density ratios and Weber numbers for n-dodecane droplet aerobreakup under transcritical conditions. On the right-hand side of the plot, the blue arrows indicate the subcritical critical Weber numbers and droplet breakup modes varying with Weber number according to Guildenbecher, López-Rivera & Sojka (2009).

Figure 12

Figure 11. (a) Droplet morphology showing different stages of deformation and breakup corresponding to the non-dimensional time scales used in the analysis as follows: initial deformation time scale ($T_{i}^{*}$), onset of breakup time ($T_{b}^{*}$); (b) initial deformation time scale; (c) onset of droplet breakup time versus density ratio varying with Weber number for all cases outlined in table 1.

Figure 13

Figure 12. (a) A schematic of the droplet’s initial shape, droplet centroid displacement ($Z_{C}$) and droplet velocity ($U_{C,Z})$, rim velocity ($U_{Ri,Z};U_{Ri,R})$, wake velocity at the leeward side of the droplet ($U_{V,Z};U_{V,R})$ and vorticity magnitude (ω). (b) Variation of droplet centroid displacement for post-shock speeds ranging from 5 to 50 ms−1.

Figure 14

Figure 13. Variation of (a) rim to the droplet centroid velocity in the Z direction ($U_{Ri,Z}/U_{C,Z})$, (b) rim velocity to the velocity at the wake of the droplet in the Z direction ($U_{Ri,Z}/U_{V,Z})$, (c) rim velocity in the Z direction to the rim velocity in the R direction ($U_{Ri,Z}/U_{Ri,R})$, and (d) velocity at the wake of the droplet in the Z and R direction ($U_{V,Z}/U_{V,R})$, (e) normalised rim vorticity ($\omega ^{*})$ with density ratio; variation with density ratio for post-shock speed varying from 10 to 50 ms−1.

Figure 15

Figure 14. (a) A schematic of the droplet thickness, transverse and normal rim expansion, and transverse and normal growth rate; (b) variation of normalised droplet thickness with density ratio with Weber number; (c) transverse rim expansion; (d) normal rim expansion varying versus density ratio for Weber numbers varying from 3 to 100; (e) transverse and (f) normal growth rate for the identified transcritical breakup modes.

Figure 16

Figure 15. Comparison of density between equation of states (PR-EoS and ST-EoS) for case 3 at ${\textit{We}}$ = 14 and $\rho ^{*}$ = 18 at $t^{*}$ = 0.0, 0.6, 1.0, 1.5 in (a–d), respectively. For each image, the bottom half is simulated with PR-EoS and top half is associated with ST-EoS. The black line indicates the isoline of the volume fraction at 0.95 ($\alpha _{D}$ = 0.95).

Figure 17

Figure 16. Volume fraction contour showing deformation of a 50 µm n-dodecane droplet at 363 K in nitrogen at 900 K and 3.5 MPa at t* = 0, 0.5, 1.0, 1.5, 2.0. The deformation sequence demonstrates a sharp-interface representation and consistent breakup morphology at We ≈ 12 at a density ratio of 50.

Figure 18

Table 3. Correlation coefficients for the surface tension coefficient $(\sigma )$.

Figure 19

Figure 17. (a) Simulation set-up showing nitrogen and n-dodecane molecules as marked. (b) Validation of the initial surface tension with experimental data from Jasper (1972) and Koller et al. (2017).

Figure 20

Figure 18. Static validation of the surface tension force model. (a) Pressure jump across a cylindrical liquid column with σ = 800 Nm−1 compared with a conservative (Schmidmayer et al.2017), non-conservative (present study) surface force model employed in the DIM, and theoretical Laplace law predictions. (b) Variation of equilibrium pressure jump with surface tension coefficient (σ = 400, 800, 1200 Nm−1) for the non-conservative formulation compared against Laplace’s law.

Figure 21

Figure 19. Magnified schlieren images of dynamic recovery of a square liquid droplet placed in quiescent air with time back to a circle. Interface evolution at (a) t = 0, (b) t = 6, (c) t = 15, (d) t = 20, (e) t = 30, (f) t = 45, (g) t = 50 and (h) t = 105 ms. Comparison is shown between the current study and Schmidmayer et al. (2017) at comparable times. The results are taken with permission from Schmidmayer et al. (2017).

Figure 22

Figure 20. Advection of a cylindrical liquid droplet in a uniform flow by comparing the centroid displacement predicted by the conservative surface force formulation (Schmidmayer et al.2017), the non-conservative surface force formulation (present study) and the theoretical trajectory. Droplet shape represented by phasic density and its gradient is included at t = 0.01 and 0.03 s.

Figure 23

Figure 21. (a) Droplet oscillating test and global kinetic energy. (b) Temporal evolution of global kinetic energy for the oscillating droplet and comparison of present non-conservative results with reference data from Perigaud and Saurel (2005).

Figure 24

Figure 22. Comparison of the droplet morphology at We = 23 for different grid sizes (50, 100, 150 cells per droplet diameter). For each image, the top half represents the numerical schlieren images and the bottom half is the density. The green line indicates a droplet fraction ($\alpha _{D}$) of 0.95.

Figure 25

Figure 23. Comparison of the droplet morphology at We = 23 for different grid sizes (100, 300, 500 cells per droplet diameter). For each image, the top half represents the numerical schlieren images and the bottom half is the density. The green line indicates a droplet fraction ($\alpha _{D}$) of 0.95.

Figure 26

Table 4. Parameters for comparison for different mesh sizes (cells per droplet diameter).

Figure 27

Figure 24. Comparison of the droplet morphology at We = 14 for studying the effect of viscosity and conduction. For each image, the top half represents the numerical schlieren images and the bottom half is the density. The green line indicates a droplet fraction ($\alpha _{D}$) of 0.95.

Figure 28

Figure 25. Comparing droplet morphology, pressure, density and vorticity contour between 2-D simulation (a) and 3-D simulation (b) for case 2 in table 1 at Mach 1.2 shock.

Figure 29

Figure 26. Comparison of droplet deformation at We = 10.9: (a) present diffuse interface results (2-D) and (b) Ling et al. (2023) simulations (VOF, 3-D). The results are taken with permission from Ling & Mahmood (2023).

Figure 30

Figure 27. (a) Comparison of the numerical schlieren from the simulation (top half) with experimental holographic images of a water cylinder impacted by a Mach 1.47 shock wave. The experimental results are taken with permission from Igra & Takayama (2001). (b) Conservative sharp-interface simulation from Kaiser et al. (2020) compared with the same experiment by Igra & Takayama (2001). Figures are taken with permission from Kaiser et al. (2020).

Figure 31

Figure 28. Quantitative comparison of integral displacement metrics for shock–cylinder interaction. (a) Normalised upstream stagnation point drift $x_{sp}^{*}$. (b) Normalised centre-of-mass drift $x_{\textit{com}}^{*}\hspace{0pt}$. Present diffuse interface results are compared with the conservative sharp-interface simulations of Kaiser et al. (2020) and experimental data from Igra & Takayama (2001).

Figure 32

Figure 29. Qualitative comparison of n-dodecane droplet morphology for (a) the experiment from Crua et al. (2017); simulation results with a convective flow speed of (b) 4 ms−1 and (c) 0.48 ms−1. The experimental results are taken with permission from Crua, Manin, & Pickett (2017).

Supplementary material: File

Jangale et al. supplementary movie 1

n-Dodecane droplet deformation in subcritical nitrogen at ρ*= 68 and We= 19.
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Jangale et al. supplementary movie 2

n-Dodecane droplet deformation in supercritical nitrogen at ρ*= 68 and We= 19.
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Jangale et al. supplementary movie 3

n-Dodecane droplet deformation in subcritical nitrogen at We= 302, ρ*= 81, and a droplet temperature of 500 K.
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Jangale et al. supplementary movie 4

n-Dodecane droplet deformation in supercritical nitrogen We= 755, ρ*= 81, and a droplet temperature of 500 K.
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Jangale et al. supplementary movie 5

Temporal development of a transcritical droplet for We=19 with a density ratio equal to 85.
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Jangale et al. supplementary movie 6

Temporal development of a transcritical droplet for We=26 with a density ratio equal to 85.
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Jangale et al. supplementary movie 7

Temporal development of a transcritical droplet for We=42 with a density ratio equal to 85.
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Jangale et al. supplementary movie 8

Temporal development of a transcritical droplet for We=76 with a density ratio equal to 85.
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Jangale et al. supplementary movie 9

Temporal development of a transcritical droplet for We=150 with a density ratio equal to 85.
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Jangale et al. supplementary movie 10

Temporal development of a transcritical droplet for We=336 with a density ratio equal to 85.
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