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The spontaneous puncture of thick liquid films

Published online by Cambridge University Press:  12 January 2018

B. Néel
Affiliation:
Aix Marseille Université, CNRS, Centrale Marseille, IRPHE, Marseille, France
E. Villermaux*
Affiliation:
Aix Marseille Université, CNRS, Centrale Marseille, IRPHE, Marseille, France Institut Universitaire de France, Paris, France
*
†Email address for correspondence: villermaux@irphe.univ-mrs.fr

Abstract

We call thick those films for which the disjoining pressure and thermal fluctuations are ineffective. Water films with thickness $h$ in the $1{-}100~\unicode[STIX]{x03BC}\text{m}$ range are thick, but are also known, paradoxically, to nucleate holes spontaneously. We have uncovered a mechanism solving the paradox, relying on the extreme sensitivity of the film to surface tension inhomogeneities. The surface tension of a free liquid film is lowered by an amount $\unicode[STIX]{x0394}\unicode[STIX]{x1D70E}$ over a size $a$ by chemical or thermal contamination. At the same time this spot diffuses (within a time $a^{2}/D$ , with $D$ the diffusion coefficient of the pollutant in the substrate), the Marangoni stress $\unicode[STIX]{x0394}\unicode[STIX]{x1D70E}/a$ induces an inhomogeneous outward interstitial flow which digs the film within a time $\unicode[STIX]{x1D70F}_{0}\sim \sqrt{\unicode[STIX]{x1D70C}ha^{2}/\unicode[STIX]{x0394}\unicode[STIX]{x1D70E}}$ , with $\unicode[STIX]{x1D70C}$ the density of the liquid. When the Péclet number $Pe=a^{2}/D\unicode[STIX]{x1D70F}_{0}$ is larger than unity, the liquid substrate motion reinforces the surface tension gradient, triggering a self-sustained instability insensitive to diffusional regularisation. Several experimental illustrations of the phenomenon are given, both qualitative and quantitative, including a precise study of the first instants of the unstable dynamics made by controlled perturbations of a Savart sheet at large $Pe$ .

Information

Type
JFM Papers
Copyright
© 2018 Cambridge University Press 
Figure 0

Figure 1. A free mercury film puncturing spontaneously, adapted from Dombrowski & Fraser (1954). Waves (A), precursors (B), folds (C) of unknown origin are seen on the film, causing the opening of holes (D).

Figure 1

Figure 2. Clean films production: a radially expanding film with extension $R$ is produced by the impact of a liquid jet of velocity $U$ and diameter $d$ on a solid surface. A disturbance for the film surface tension is made at radius $r_{d}$ by approaching a drop of volatile liquid at a distance $\unicode[STIX]{x1D6FF}$ from the film.

Figure 2

Table 1. Properties of the substances used for the $\unicode[STIX]{x1D70E}$-perturbation, given at $25\,^{\circ }\text{C}$: diffusion coefficient in water $D$, Schmidt number, vapour pressure $p_{V}$ and Henry’s law constant $k_{H}$. Data from Pratt & Wakeham (1975), Vargaftik, Vinogradov & Yargin (1996), Lide (2010) and Linstrom & Mallard (2017).

Figure 3

Figure 3. Surface tension dependences of isopropyl alcohol (IPA), ethanol (Vazquez, Alvarez & Navaza 1995) and acetone (Enders, Kahl & Winkelmann 2007) solutions on their mole fraction in water. Dependence of water surface tension on temperature $T$ (Vargaftik, Volkov & Voljak 1983).

Figure 4

Figure 4. Visualisation techniques. (a) Interferometry: a sodium vapour lamp imprints stripes on the sheet. Two consecutive fringes are separated by a constant thickness jump $\unicode[STIX]{x0394}h=\unicode[STIX]{x1D706}/2n\cos i_{r}$, with $i_{r}$ the refracted angle inside the sheet. (b) Schlieren: modulations of the thickness of the sheet, located in the plane of observation, deviate parallel light as would optical lenses.

Figure 5

Figure 5. Thickness measurement technique. (a) Typical interferometric picture. Each dark fringe is a line of iso-thickness, separating from the following by a constant $\unicode[STIX]{x0394}h\approx 0.25~\unicode[STIX]{x03BC}\text{m}$. A reference is made where the film is unperturbed. (b) Iso-thickness ridges are plotted in three dimensions.

Figure 6

Figure 6. (a) Water or (b) ethanol droplet ($200~\unicode[STIX]{x03BC}\text{m}$ in diameter) falling on a moving water film ($U=3.5~\text{m}~\text{s}^{-1}$) with thickness $h=18~\unicode[STIX]{x03BC}\text{m}$. Pictures are 3.3 mm wide, recorded every $\unicode[STIX]{x0394}t=250~\unicode[STIX]{x03BC}\text{s}$. (a) The water droplet rebounds, when (b) the ethanol droplet pierces the film. (c) Ethanol droplet ($150~\unicode[STIX]{x03BC}\text{m}$ in diameter) falling on a static soap film with thickness $h=5~\unicode[STIX]{x03BC}\text{m}$, and rebounding. Pictures are 1.1 mm wide, recorded every $\unicode[STIX]{x0394}t=1~\text{ms}$.

Figure 7

Figure 7. (a) Water droplet falling on a moving water film ($U=3.8~\text{m}~\text{s}^{-1}$) with thickness $h=14~\unicode[STIX]{x03BC}\text{m}$, and generating capillary waves. Pictures are 3.6 mm wide, recorded every $700~\unicode[STIX]{x03BC}\text{s}$. (b) Ethanol droplet falling on a moving water film ($U=3.9~\text{m}~\text{s}^{-1}$) with thickness $h=13~\unicode[STIX]{x03BC}\text{m}$, and piercing it. Pictures are 5.8 mm wide, recorded every $500~\unicode[STIX]{x03BC}\text{s}$.

Figure 8

Figure 8. Ethanol droplets approaching a $10~\unicode[STIX]{x03BC}\text{m}$ thick film falling downwards ($U=4.7~\text{m}~\text{s}^{-1}$). (a) Pictures are 12 mm wide, recorded every $\unicode[STIX]{x0394}t=4~\text{ms}$. Note the uneven hole opening shape after the droplet pierces the film. (b) Pictures are 9.3 mm wide, $\unicode[STIX]{x0394}t=2~\text{ms}$. The tiny droplet rebounds on the film and modifies the thickness field, but does not puncture it (see also figure 1).

Figure 9

Figure 9. Sketch of the mechanism. (a) A liquid film with thickness $h$ being contaminated over a size $2a$. (b) Initial profile of the liquid surface tension. (c) Induced displacement field $v(x,t)$ along the film for increasing times $t$. (d) Surface tension profiles for increasing times illustrating the existence of a plateau at $\unicode[STIX]{x1D70E}-\unicode[STIX]{x0394}\unicode[STIX]{x1D70E}$ around $x=0$, and a steepening front around $x=a\sqrt{3}$ of decreasing width $\ell (t)$.

Figure 10

Figure 10. (a) Wave pattern (and film rupture) generated by a droplet of ethanol ($a=100~\unicode[STIX]{x03BC}\text{m}$) landing on a thick water film $h=250~\unicode[STIX]{x03BC}\text{m}$. Pictures are 8.6 mm wide, recorded every $800~\unicode[STIX]{x03BC}\text{s}$, reading from left to right, top to bottom. (b) Wave crests are tracked along time and their location $x_{crests}$ is plotted in logarithmic scale.

Figure 11

Figure 11. Geometrical transform of the natural $(\unicode[STIX]{x1D703},r)$ coordinates of the circular Savart sheet into $(x,t)$, the coordinates of the mechanism.

Figure 12

Figure 12. Velocity measurements of the interstitial flow. (a) Superposition of 500 images grabbed at 3 kHz. (b) Close-up view of the tracked particles in the correct coordinates system. Picture is 19 mm wide. (c) Transverse velocity $v$ as a function of the angle $\unicode[STIX]{x1D703}$ to the drop, averaged around four successive times (i.e. radii) from the drop location (for clarity, only positive angles are plotted). Acetone drop, water film ($U=2.2~\text{m}~\text{s}^{-1}$, $Fr=50$, $h=88~\unicode[STIX]{x03BC}\text{m}$), $r_{d}=23~\text{mm}$, $\unicode[STIX]{x1D6FC}=2.5^{\circ }$, $\unicode[STIX]{x1D70F}_{0}=5.1~\text{ms}$, $\unicode[STIX]{x0394}\unicode[STIX]{x1D70E}\simeq 3~\text{mN}~\text{m}^{-1}$, $Pe=1.5\times 10^{5}$. Inset: the amplitude $|v|$ in the expression $v=|v|\unicode[STIX]{x1D703}\exp (-\unicode[STIX]{x1D703}^{2}/2\unicode[STIX]{x1D6FC}^{2})$ (see (4.6)) is fitted to the experimental data and plotted versus time $t$ for the corresponding successive times. The time scale $\unicode[STIX]{x1D70F}_{0}$ reads directly from the slope $r_{d}/\unicode[STIX]{x1D70F}_{0}^{2}$.

Figure 13

Figure 13. Film thickness. (a) Interpolated thickness field. (b) Transverse thickness profiles for different times (distances) after the perturbation. Experimental data (points) are plotted along with the prediction in (4.7) (solid line) with $r_{d}=3.3~\text{cm}$, with $\unicode[STIX]{x1D6FC}=0.8\pm 0.1^{\circ }$ and $\unicode[STIX]{x1D70F}_{0}=6.5~\text{ms}$, giving $Pe=3\times 10^{4}$. Ethanol drop, water film, $U=3.2~\text{m}~\text{s}^{-1}$, $h=34~\unicode[STIX]{x03BC}\text{m}$.

Figure 14

Figure 14. (a) Film minimal thickness $h(0,t)$ as a function of time $t$: time is rescaled by $\unicode[STIX]{x1D70F}_{0}$ in the main graph, original time dependences are in the inset. From light grey to black, $\unicode[STIX]{x1D70F}_{0}$ equals successively 24.9; 16.9; 14.3; 10.9; 10.7; 8.7; 6.9; 6.7 and 5.1 ms. The solid line is expression (4.9) and the dashed line its short-time expansion. (b) Thickness difference $\unicode[STIX]{x0394}h$ between film thinnest and thickest points as a function of time, for three different local perturbations: hot tip ($\unicode[STIX]{x1D70F}_{0}=5.6~\text{ms}$), ethanol drop ($\unicode[STIX]{x1D70F}_{0}=6.5~\text{ms}$) and blowing air onto the film.

Figure 15

Figure 15. Sheet rim retraction. (a) Unperturbed sheet, flowing from left to right. The sheet ends up in a corrugated rim. Picture is 48 mm wide. (b) Sheet perturbed by an alcohol drop decreasing locally in surface tension: the rim retracts and gets smooth. (c) Close-up view of the smooth rim.

Figure 16

Figure 16. Instability time scale $\unicode[STIX]{x1D70F}_{0}$ measured for different solicitations, plotted versus the distance from the perturbation to the sheet $\unicode[STIX]{x1D6FF}$, scaled by the thickness of the Blasius boundary layer. The diverse runs correspond to different film velocities when the perturbation is chemical, or decreasing the temperature of the tip from $450\,^{\circ }\text{C}$ (Heat 1) to $200\,^{\circ }\text{C}$ (Heat 6) by steps of $50\,^{\circ }\text{C}$, with no noticeable influence. In the inset, $\unicode[STIX]{x1D70F}_{0}$ is plotted against $\unicode[STIX]{x1D6FF}/a$, with $a$ the size of the perturbation, for data inside the boundary layer ($\unicode[STIX]{x1D6FF}/\sqrt{\unicode[STIX]{x1D708}_{a}r_{d}/U}<2$).

Figure 17

Figure 17. Measured thickness field for an excess of surface tension in the dirty spot (water drop close to an ethanol sheet, $a=1.5~\text{mm}$, $r_{d}=56~\text{mm}$ giving $\unicode[STIX]{x1D6FC}=1.5^{\circ }$). The interstitial liquid is now concentrated at the centre of the spot, instead of being expelled at its periphery (see figure 13 for comparison).

Figure 18

Figure 18. Broad support of surface tension deficit. (a) Measured thickness field for an ethanol source of size $L=4.6~\text{mm}$. The thickness decreases at the edges of the source. (b) Sheet rim double retraction, with an even larger perturbation $L=10~\text{mm}$. Two cusps appear, signatures of the two decoupled thickness decreases.

Figure 19

Figure 19. Time evolution of an initial step of surface tension of width $a$, for different Péclet numbers. Graphs are centred around $x=a/\sqrt{2}$, where compression is maximal. (a) Interstitial velocity and (b) film thickness for $Pe=+\infty$ (or equivalently short times $t/\unicode[STIX]{x1D70F}_{0}\ll 1$). (c–d) Surface tension profiles at successive times, for two finite Péclet numbers.