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Preliminary design for turbine housing and shroud segments

Published online by Cambridge University Press:  21 December 2017

C. Savaria
Affiliation:
École de Technologie Supérieure (ETS), Montréal, Québec, Canada
P. Phutthavong
Affiliation:
Pratt and Whitney Canada (P&WC), Longueuil Québec, Canada
H. Moustapha
Affiliation:
École de Technologie Supérieure (ETS), Montréal, Québec, Canada
F. Garnier*
Affiliation:
École de Technologie Supérieure (ETS), Montréal, Québec, Canada
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Abstract

At the preliminary design phase of a gas turbine, time is crucial in capturing new business opportunities. In order to minimise the design time, the concept of Preliminary Multi-Disciplinary Optimisation (PMDO) was used to create parametric models, geometry and cooling flow correlations towards a new design process for turbine housing and shroud segments. First, dedicated parametric models were created because of their reusability and versatility. Their ease of use compared to non-parameterised models allows more design iterations and reduces set-up and design time. A user interface was developed to interact with the parametric models and improve the design time. Second, geometry correlations were created to minimise the number of parameters used in turbine housing and shroud segment design. Third, a correlation study was conducted to minimise the number of engine parameters required in cooling flow predictions. The parametric models, the geometry correlations, and the user interface resulted in a time saving of 50% and an increase in accuracy of 56% compared to the existing design system. For the cooling flow correlations, the number of engine parameters was reduced by a factor of 6 to create a simplified prediction model and hence a faster shroud segment selection process.

Information

Type
Research Article
Copyright
Copyright © Royal Aeronautical Society 2017 
Figure 0

Figure 1. New design process for high-pressure turbine housing and shroud segments.

Figure 1

Figure 2. Current design process for tip clearance prediction.

Figure 2

Figure 3. Cross section overlay.

Figure 3

Figure 4 Skeleton approach. (a) Baseline 1, (b) Baseline 2.

Figure 4

Figure 5. Modular approach. (a) Baseline, (b) Reproduced skeleton baselines.

Figure 5

Figure 6 Boundary conditions comparison. (a) with baffle, (b) Deactivated baffle, (c) Left hook moved.

Figure 6

Figure 7. Fixed modular approach. (a) Baseline 2, (b) Baseline 2, hooks flipped.

Figure 7

Figure 8. New turbine housing and shroud segment models.

Figure 8

Figure 9. Main turbine housing and shroud segment parameters.

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Figure 10. Secondary turbine housing and shroud segment parameters.

Figure 10

Table 1 Correlations with static structures thermal displacement

Figure 11

Figure 11. Risk assessment parameters.

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Figure 12. Constants and correlations.

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Table 2 Hook and rail correlations and error comparison

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Figure 13. W3 and H8 outliers.

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Figure 14. H7 outlier.

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Figure 15. Current design process for cooling flow prediction.

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Table 3 Current shroud segment selection process

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Table 4 Correlations with cooling flow

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Table 5 Prediction models with the best subset (n = 8; α = 5 and 10%)

Figure 20

Table 6 Prediction models with hot gas and cooling air temperatures (n = 8)

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Figure 16. Parameters correlated with cooling flow.

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Figure 17. New prediction model C2.

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Figure 18. Predicted cooling flow as function of Tgas,peak for a constant Tcool,source = 1.5%.

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Table 7 Model C2 VS current design processes

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Figure 19. Simplified shroud segment selection process.

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Table 8 Shroud segment selection process test case

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