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Hydrodynamic metamaterial redirector for steering fluid flow in pipelines with arbitrary curvatures

Published online by Cambridge University Press:  01 April 2024

Haixiang Pang*
Affiliation:
State Key Laboratory of Ocean Engineering, Shanghai Jiao Tong University, Shanghai 200240, PR China
Yunxiang You
Affiliation:
State Key Laboratory of Ocean Engineering, Shanghai Jiao Tong University, Shanghai 200240, PR China Yazhou Bay Institute of Deepsea Technology, Shanghai Jiao Tong University, Sanya 572000, PR China
Ke Chen
Affiliation:
State Key Laboratory of Ocean Engineering, Shanghai Jiao Tong University, Shanghai 200240, PR China Yazhou Bay Institute of Deepsea Technology, Shanghai Jiao Tong University, Sanya 572000, PR China
*
†Email address for correspondence: panghx@sjtu.edu.cn

Abstract

The dynamics of fluid-conveying pipelines with different shapes has received extensive research attention. Significant wall shear stress and flow separation occur when the fluid flows through pipelines with various curvatures. These phenomena trigger pipeline vibration, the generation of mechanical and hydrodynamic noise, damage, and even the rupture of the pipeline. However, previous studies have not considered the mechanism of internal pipeline flow to eliminate flow separation and the generation of secondary flow inside bent pipelines by redirecting and manipulating the flow. To steer the fluid flow, a ‘hydrodynamic transformation strategy’ based on the metamaterial technology is proposed for the first time in this work; through this strategy, the fluid in pipelines can be made to flow along trajectories that are always parallel to the central axis of the bent pipelines. Interestingly, this innovative method can effectively eliminate the elbow-induced secondary flow and prevent the generation of a pressure gradient toward the pipeline wall. Using the soft lithography technology or the three-dimensional printing technology, the hydrodynamic metamaterial microstructure required to manipulate the fluid flow path in actual engineering applications can be achieved. Our work paves the way for developing new approaches for controlling the flow characteristics and reducing the turbulence intensity of the fluid flowing in pipelines with elbows and corners.

Information

Type
JFM Papers
Copyright
© The Author(s), 2024. Published by Cambridge University Press
Figure 0

Figure 1. Schematic of possible application scenarios of fluid-conveying pipelines and conceptual design of hydrodynamic metamaterials.

Figure 1

Figure 2. Relationship between the original and transformed coordinate spaces. P is any point in space.

Figure 2

Figure 3. Illustration of the transformation mapping process between straight and arbitrarily bent pipelines. (a) Transformation process between a straight and a curved pipeline. (b) Depiction of the transformation process for assembling a right-angle pipeline.

Figure 3

Figure 4. Spatial distribution of the transformation tensor $\overline{\overline {\boldsymbol{T^{\prime}}}}$ and its metamaterial microarray structures for steering the flow when the fluid-conveying pipeline is bent by 180°. (a–d) Spatial components of the transformation tensor $\overline{\overline {\boldsymbol{T^{\prime}}}}$. (e) Metamaterial element with an asymmetric array of elements tilted at an angle $\beta $ with respect to the principal axis of the microcell, which is determined by the bending angle of the pipeline.

Figure 4

Figure 5. Schematics of pipelines with circular and square cross-sections, and corresponding computational meshes. (a) Schematic of a circular-cross-section curved pipeline, where L is the pipeline diameter and the bending angle varies. (b) Computational model of the circular-cross-section curved pipeline. (c) Surface mesh on the external wall surface. (d) Volume mesh inside the circular-cross-section pipeline. (e) Schematic of a square-cross-section curved pipeline, where L is the characteristic length of the pipeline and the bending angle varies. ( f) Computational model of the square-cross-section curved pipeline. (g) Surface mesh on the external wall surface. (h) Volume mesh inside the square-cross-section pipeline.

Figure 5

Figure 6. Computational configurations of curved pipelines with different bending degrees (60°–180°) (a) before and (b) after application of the hydrodynamic metamaterial steering theory.

Figure 6

Figure 7. Viscous shear stress distribution on the outer wall of pipelines with a bending angle ranging from 60° to 180°. ‘Dis’ represents the distance from the outlet along the outer profile; ‘L’ represents the characteristic diameter of the pipeline; ‘Outer_WSS’ represents the wall shear stress on the outer side of the bent pipeline surface.

Figure 7

Figure 8. Viscous shear force distribution on the inner wall of pipelines with bending angles ranging from 60° to 180°. ‘Dis’ represents the distance from the outlet along the inner profile; ‘Inner_WSS’ represents the wall shear stress on the inner side of the bent pipeline surface.

Figure 8

Figure 9. Pressure distribution along the centreline of the curved pipelines with different bending angles.

Figure 9

Figure 10. Velocity distributions along the centreline of the curved pipelines with different bending angles.

Figure 10

Figure 11. Velocity isolines of the pipelines with different bending angles. (a) Velocity isolines on the cross-section at the centre of the elbow regions. (b) Velocity isolines at the exit of the elbow regions. The white dashed lines show the estimated secondary flow pattern. The black lines show the velocity contours and the numbers in the figure represent the velocity values.

Figure 11

Figure 12. Pressure and velocity fields of the pipelines after application of the hydrodynamic metamaterial steering theory proposed in this study. (a) Pressure and (b) velocity contours of the pipelines with different bending angles on the $z = 0$ cross-section. (c) Pressure and (d) velocity distributions along the centreline (black lines in panels (a) and (b), respectively) of the pipelines with different bending angles.

Figure 12

Table 1. Flow field results for curved pipelines (with different bending angles) to which the transformed hydrodynamic metamaterial structure has (values in the parentheses) and has not (values outside the parentheses) been applied.

Figure 13

Figure 13. Viscous shear force distributions along the outer and inner bent walls of the square-cross-section pipelines with different bending angles.

Figure 14

Table 2. Comparison of the flow field results for the circular-cross-section (values outside the parentheses) and square-cross-section (values in the parentheses) pipelines with different bending angles.

Figure 15

Figure 14. Distribution of the pressure field in the square-cross-section pipelines with different bending angles (a) before and (b) after application of the hydrodynamic metamaterial steering theory.

Figure 16

Figure 15. Comparison of the pressure along the centrelines of square-cross-section pipelines with different bending angles before and after application of the hydrodynamic metamaterial steering theory.

Figure 17

Figure 16. Flow streamlines in curved, square-cross-section pipelines with different bending angles (a) before and (b) after application of the hydrodynamic metamaterial steering theory.

Figure 18

Figure 17. Velocity contours of the curved, square-cross-section pipelines with different bending angles. (a) Velocity contours on the central cross section of the elbows. (b) Velocity contours on the cross-section at the exit of the elbows. (c) Velocity contours on the central cross-section of the elbows after applying the hydrodynamic metamaterial theory. The white dashed lines show the estimated secondary flow pattern. The black lines show the velocity contours and the numbers in the figure represent the velocity values.

Figure 19

Figure 18. Comparison of the velocity along the centreline of square-cross-section pipelines with different bending angles before and after application of the hydrodynamic metamaterial steering theory.

Figure 20

Figure 19. Computational configuration and corresponding results for rectangular-cross-section, right-angle pipelines. (a) Schematic of the geometry of a square-cross-section, right-angle pipeline and (b) corresponding computational mesh. (c) Shear stress distribution on the pipeline wall.

Figure 21

Figure 20. Profiles of the pressure and velocity fields in the square-cross-section, right-angle pipeline without and with the hydrodynamic metamaterial steering structures. Distribution of the pressure field on the pipeline surface and pressure contour in the pipeline (a) before and (b) after application of the hydrodynamic metamaterial steering theory. Distribution of the velocity field on the pipeline surface and pressure contour in the pipeline (c) before and (d) after application of the hydrodynamic metamaterial steering theory. The black lines show the velocity contours, and the numbers in the figure represent the velocity values.

Figure 22

Figure 21. Comparison of the pressure and velocity along the central axis of the right-angle pipeline before and after application of the hydrodynamic metamaterial steering theory. Here, ‘d’ is the height of the right-angle pipeline shown in figure 19(a).

Figure 23

Figure 22. Spatial distribution of the diagonalized transformation tensor $\overline{\overline {T^{\prime}}}$. (a−c) Spatial components $\overline{\overline {{T^{\prime}_u}}}$, $\overline{\overline {{T^{\prime}_v}}}$ and $\overline{\overline {{T^{\prime}_w}}}$ along the diagonalized principal axes u, v and w, respectively. (d,e) Multilayer piecewise homogenization components along their corresponding diagonalized principal axes.

Figure 24

Table 3. Multilayer components $\overline{\overline {{T^{\prime}_u}}}$, $\overline{\overline {{T^{\prime}_v}}}$ and $\overline{\overline {{T^{\prime}_w}}}$ on each compartmentalized layer.

Figure 25

Figure 23. Distribution of the pressure and velocity fields under different conditions. (a) Simulation results of the pressure and velocity fields using the diagonalized tensor components $\overline{\overline {{T^{\prime}_u}}}$, $\overline{\overline {{T^{\prime}_v}}}$ and $\overline{\overline {{T^{\prime}_w}}}$. (b) Simulation results of the pressure and velocity fields using the multilayer diagonalized tensor components. (c) Pressure and (d) velocity fields for the diagonalized tensor components and the multilayer diagonalized tensor components, respectively.

Figure 26

Figure 24. Schematic illustrating the steps required for establishing a multilayer hydrodynamic metamaterial steering structure model for a curved square pipeline with a 180° bending angle.

Figure 27

Table 4. Multilayered components $\overline{\overline {{T^{\prime}_u}}}$ and $\overline{\overline {{T^{\prime}_v}}}$ scaled up on each compartmentalized layer.

Figure 28

Figure 25. Constructed micropillar array model and corresponding computational meshes. (a) Design of the pillar-arrayed hydrodynamic metamaterial steering structure with the magnified view showing its detailed configuration. (b) Unstructured mesh on the middle section of a square-cross-section curved pipeline and corresponding magnified view.

Figure 29

Table 5. Multilayered components $\overline{\overline {{T^{\prime}_u}}}$ and $\overline{\overline {{T^{\prime}_v}}}$ scaled up by a factor of 2.1 and corresponding micropillar dimensions for each compartmentalized layer.

Figure 30

Figure 26. Simulated pressure field for the hydrodynamic metamaterial steering structure. (a) Simulated pressure field for the pillar-arrayed hydrodynamic metamaterial steering structure and three magnified views of the bending elbow. Distribution of the pressure field in the square-cross-section pipelines (b) before and (c) after application of the hydrodynamic metamaterial steering theory. (d) Simulated pressure contours (the pink lines) for the pillar-arrayed hydrodynamic metamaterial steering structure.

Figure 31

Figure 27. Pressure field distribution on the wall of circular-cross-section pipelines (a) before and (b) after application of the hydrodynamic metamaterial steering theory.

Figure 32

Figure 28. Pressure field distribution on the wall of square-cross-section pipelines (a) before and (b) after application of the hydrodynamic metamaterial steering theory.