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Melting and dripping of a heated material with temperature-dependent viscosity in a thin vertical tube

Published online by Cambridge University Press:  26 October 2020

Benjamin M. Sloman
Affiliation:
Elkem ASA, Technology, Fiskaaveien 100, 4621 Kristiansand, Norway
Colin P. Please
Affiliation:
Mathematical Institute, University of Oxford, Andrew Wiles Building, Radcliffe Observatory Quarter, Woodstock Road, Oxford OX2 6GG, UK
Robert A. Van Gorder*
Affiliation:
Department of Mathematics and Statistics, University of Otago, P.O. Box 56, Dunedin 9054, New Zealand
*
†Email address for correspondence: rvangorder@maths.otago.ac.nz

Abstract

We consider the flow of a thermoviscous fluid within a vertical tube which is heated from below, modelling a scenario where a fluid melts, flows and eventually drips due to a temperature-dependent viscosity. To do so, we develop a two-dimensional axisymmetric model comprising three regions, a solid granular upper region (modelled as a region of hydrostatic pressure), a middle highly viscous ‘crust’ region which flows and a lower cavity region within which the material can drip. New material is continuously added to the top, yet the highly viscous middle region can slow mass transfer from the top region to the cavity if it becomes too thick or does not drip fast enough. In the limit of a tall, thin geometry, akin to what is often seen in industrial applications, the resulting model comprises a moving boundary problem governed by an energy equation with a Stefan condition, both subject to a non-local radially averaged convective term. We carry out numerical simulations and an asymptotic analysis of the model in this tall, thin limit, for a variety of physically relevant parameter regimes. Our results reveal a variety of qualitatively different behaviours, and enable us to explore how various parameter regimes influence the salient features of the flow, including the ‘crust’ thickness and the flux of material through the lower moving boundary.

Information

Type
JFM Papers
Copyright
© The Author(s), 2020. Published by Cambridge University Press
Figure 0

Figure 1.Image of pilot furnace experiment, with (left) and without (right) epoxy injected to take the place of the gas cavity. Note in the experiments the bottom region indicated fallen material will contain some solids that started there. However, in industrial furnaces this will be comprised almost entirely of fallen material.

Figure 1

Figure 2.A schematic of the two-dimensional geometry, with moving interfaces at $z=-a(r,t)$ and $z=-b(r,t)$, which both have initial conditions $a(r,0)=b(r,0)=h$. The temperature of the heat source beneath the fluid is $T_h$, the lower and upper fluid interfaces are at isotherms $T_d$ and $T_k$, respectively, and the top of the domain is at the cold temperature $T_c$, where $T_c \leq T_k \leq T_d \leq T_h$.

Figure 2

Figure 3.Schematic of the inner region near $z=-a_0(t)$.

Figure 3

Figure 4.Schematic of the problem geometry for the tall, thin cylinder model (3.38). The viscous region (blue) is separated from the granular region (red) above by the isotherm $T=T_b$ at $z=-b(t)$ and is bounded below by the isotherm $T=1$ at $z=-a(t)$. The top of the granular region is cold, $T=0$, and at a fixed height $z=0$. The moving boundaries have initial conditions $a(0)=b(0)=1$.

Figure 4

Figure 5.Contour plots of roots of (4.15) for $\theta$, given a value of $\lambda$ and $T_b$, for $Pe=1, St=2$ and $\gamma =30$. The multiple roots for $T_b=0.8$ and $\lambda =1$ are circled.

Figure 5

Table 1.Table of dominant balances which give steady states in the model (3.38).

Figure 6

Figure 6.Heat maps of temperature profiles $T$ (a–c) and vertical velocity component $u_z$ (d–f) at times $t=0.01$ (a,d), $t=0.1$ (b,e) and $t=1$ (c,f). In the temperature heat maps we illustrate the location of the interfaces $z=-a(t)$ and $z=-b(t)$ by solid and dashed lines, respectively. Parameter values used are $St=0.1, Pe=1.2, \lambda =0.1, T_b=0.1$ and $\gamma =20$. (a) $T$ at $t=0.01$, (b) $T$ at $t=0.1$, (c) $T$ at $t=1$, (d) $u_z$ at $t=0.01$, (e) $u_z$ at $t=0.1$ and (f) $u_z$ at $t=1$.

Figure 7

Figure 7.Plots showing the influence of varying the parameter $T_b$ for (a) the position of the interfaces $z=-a(t)$ in solid lines and $z=-b(t)$ in dashed lines, (b) the relative crust thickness $(a(t)-b(t))/a(t)$, (c) the volumetric material flux $Q(t)$, given by (3.40), all over time. Other parameter values used are $St=0.1, Pe=1.2, \lambda =0.1$ and $\gamma =20$.

Figure 8

Figure 8.Plots showing the influence of varying the parameter $Pe$ for (a) the position of the interfaces $z=-a(t)$ in solid lines and $z=-b(t)$ in dashed lines, (b) the relative crust thickness $(a(t)-b(t))/a(t)$, (c) the volumetric material flux $Q(t)$, given by (3.40), all over time. Other parameter values used are $St=0.1, \lambda =0.1, \gamma =20$ and $T_b=0.1$.

Figure 9

Figure 9.Plot showing the evolution of trajectories from a stable steady state (solid) and unstable steady state (dashed) for $z=-a(t)$ (red) and $z=-b(t)$ (blue). Parameter values used are $Pe=1, St=2, \gamma =30, T_b=0.8$ and $\lambda =1$. A spatial step size of ${\rm \Delta} x= 4 \times 10^{-3}$ and a time step of ${\rm \Delta} \tau =10^{-6}$ are used.

Figure 10

Figure 10.Heat maps of the value of the steady state $a^{*}$, comparing $Pe$ and $St$, for fixed $\gamma =8, \lambda =0$ and $T_b=0$.

Figure 11

Figure 11.Heat maps of the steady-state values of $a^{*}$ (a), $Q^{*}$ (b), $a^{*}-b^{*}$ (c) and $(a^{*}-b^{*})/a^{*}$ (d). Parameter values used are $\gamma =20, \lambda =0.2$ and $T_b=0.8$. (a) Interface position $a^{*}$. (b) Volumetric material flux $Q^{*}$. (c) Crust thickness $a^{*}-b^{*}$. (d) Relative crust thickness $(a^{*}-b^{*})/a^{*}$.

Figure 12

Figure 12.Plots showing the interface between where the solutions tend to steady states $a^{*}$ and $b^{*}$ and where the fluid undergoes free fall, with $\gamma =8$ in both cases. Plots were generated in Mathematica by letting $\theta =1+10^{-6}$. In (a) we vary $\lambda$, with values shown $\lambda =10^{-6},0.1,0.2,0.3,0.4$ and $T_b=0$. In (b) we vary $T_b$, with values shown $T_b=10^{-1},10^{-2},10^{-3},10^{-4},10^{-5},0$ and $\lambda =0.1$.

Figure 13

Figure 13.Plots showing the interface between where the solutions tend to steady states $a^{*}$ and $b^{*}$ and where the fluid undergoes free fall, with $St=1$ in both cases. Plots were generated in Mathematica by letting $\theta =1+10^{-6}$. In (a) we vary $\gamma$, with values shown $\gamma =10,20,30,40,50$ and $\lambda =0.1$. In (b) we vary $\lambda$, with values shown $\lambda =10^{-6},1,2,3,4,5$ and $\gamma =30$.

Figure 14

Figure 14.Plots of the crust thickness $a^{*}-b^{*}$ against $Pe$ using parameter sweeps in (a) $\gamma$, (b) $St$, (c) $T_b$, (d) $\lambda$. When not stated in the plot, fixed parameter values are $St=1, \gamma =10, \lambda =1$ and $T_b=0.5$.