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Electrohydrodynamic instabilities of a thin confined polymer gel on a saturated porous substrate

Published online by Cambridge University Press:  27 April 2026

Ayush Sharma
Affiliation:
Department of Chemical Engineering and Technology, Indian Institute of Technology (BHU), Varanasi, Uttar Pradesh 221005, India
Abir Ghosh*
Affiliation:
Department of Chemical Engineering and Technology, Indian Institute of Technology (BHU), Varanasi, Uttar Pradesh 221005, India
*
Corresponding author: Abir Ghosh, abir.che@iitbhu.ac.in

Abstract

Electrohydrodynamic (EHD) instabilities at polymer–porous interfaces play a pivotal role in determining interfacial morphology, wettability and pattern formation, with implications for energy storage, diagnostics and flexible electronics. This study presents a comprehensive general linear stability analysis to examine electric-field-induced instabilities at a confined interface between a viscoelastic polymer gel and a saturated porous medium. By coupling Maxwell stresses with a modified Darcy–Brinkman–Kelvin–Voigt framework, the model captures how porous medium-moderated EHD instabilities influence both the onset and dominant instability modes. Key parameters – including the electric Rayleigh number, Darcy number, dielectric contrast and geometric filling ratio – govern the spatio-temporal features of emerging patterns. The analysis reveals a sigmoidal dependence of characteristic length and time scales on permeability, i.e. Darcy number, establishing three regimes: impermeable, transitional and highly permeable, with a shift toward shorter wavelengths. The length and time scale transitions, triggered by the solid-saturated porous medium, are further moderated by the dielectric contrast – instabilities are suppressed when the contrast is low and amplified when it is high, enabling sub-micron patterning. Geometric confinement, i.e. increasing filling ratio, further intensifies pattern length scales, suggesting the feasibility of fabricating complex ultra-fine nanoscale encapsulated porous patterns. The elasticity of the viscoelastic layer imposes a threshold for instability onset and is critical for identifying wettability transitions at the interface. This framework offers predictive insight into tuning instability modes through permeability–viscoelasticity–electrostatics interplay, laying the foundation for wettability-controlled interfaces and self-organised interfacial patterns in next-generation EHD-driven systems.

Information

Type
JFM Papers
Copyright
© The Author(s), 2026. Published by Cambridge University Press
Figure 0

Figure 1. Schematic representation of an external electric field (voltage, ${\psi }_{0}$) mediated thin confined bilayer consisting of a viscoelastic solid gel atop a saturated porous medium undergoing small interfacial deformation. The local and mean thicknesses of the porous layer are ${h}_{0}$ and $h( x,t )$, respectively. The electrodes are separated by distance, d.

Figure 1

Figure 2. Results obtained from LWLSA-Analytical, LWLSA-Numerical and GLSA showing the variation of $ {\varOmega }$ with $K$. The circular symbols are obtained from the analytical solutions (LWLSA-Analytical), whereas the solid lines are obtained from the numerical solutions (LWLSA-Numerical and GLSA). (ai–ci) Correspond to the schematic representation of asymptotic configurations, namely, viscous–viscous (case 1) (Thaokar & Kumaran 2005), viscoelastic–viscoelastic (case 2) and viscous–porous (case 3) bilayers, respectively, and (di) schematically shows the configuration of the present study (case 4). (a–c) Show LWLSA-Numerical and LWLSA-Analytical results for cases 1–3, respectively. Cases 1–3 are emulated as follows. The present system corresponds to case 1 when $Da\to \infty$($Da=\mathrm{1}0^{\mathrm{4}}$), ${\textit{Ra}}\to \infty$ (${\mu }_l,{\mu }_e\to 0$), $\chi =0$($\xi =0$); case 2 when $Da\to \infty$($Da=\mathrm{1}0^{\mathrm{4}}$), ${\mu }_l=\mathrm{25}$ KPa, ${\mu }_e=\mathrm{30}$ KPa, $\chi =0$($\xi =0$); and case 3 when $Da=\mathrm{0.1}$, ${\mu }_l,{\mu }_e\to 0$ (${\textit{Ra}}\to \infty$), $\chi =\mathrm{1}0^{\mathrm{-4}}$($\xi \neq 0$). (d) Shows the LWLSA-Numerical and GLSA results for case 4. The other necessary dimensional parameters required for the simulations are provided in table 1.

Figure 2

Table 1. Dimensional values used in the simulations, if not stated otherwise. See ESI for detailed justification of the chosen parameter ranges.

Figure 3

Figure 3. The GLSA results to unveil the effect of electric Rayleigh number (${\textit{Ra}}$). Panels (a) and (c) show the variation of $ {\varOmega }$ with $K$ for different ${\textit{Ra}}$ by varying $\psi _0$ and $\mu _l$, respectively, while other parameters are kept constant. The curves 1–3 in panel (a) (c) represent $\psi _0 =$ 70, 100 and 130 V ($\mu _l = 4.0\times 10^3$, $2.4\times 10^4$ and $4.7\times 10^4$ Pa), respectively. Panels (b) and (d) show the variation of the dominant growth coefficient, $ {\varOmega }_{ {M}}$ (solid colour lines), and length scale, ${\varLambda }_{{M}}$ (blue dashed line and symbols), with ${\textit{Ra}}$ corresponding to panels (a) and (c), respectively. In panel (d), three different curves correspond to $\mu _r =$ 0.3, 0.5 and 0.8. The other essential parameters used for these simulations are shown in table 1.

Figure 4

Figure 4. Results obtained from GLSA to show the effect of $Da$. Panels (a) and (c) show the variation of $ {\varOmega }$ with $K$ for different $Da$ by varying $\kappa$ ($h_0(=100$ nm) is kept constant) and $h_0$ ($\kappa (=1.00$$\mathrm{\times }$ 10${}^{-15}{}^{\ }{\mathrm{m}}^{\mathrm{2}}$ is kept constant), respectively. The curves 1–5 in panel (a) $\kappa =\mathrm{1.00}\times \mathrm{1}0^{-\mathrm{12}}\,{\mathrm{m}}^{\mathrm{2}}$, $\mathrm{1.38}\times \mathrm{1}0^{-\mathrm{14}}\,{\mathrm{m}}^{\mathrm{2}}$, $\mathrm{3.91}\times \mathrm{1}0^{-\mathrm{16}}\,{\mathrm{m}}^{\mathrm{2}}$, $\mathrm{1.58}\times \mathrm{1}0^{-\mathrm{17}}\,{\mathrm{m}}^{\mathrm{2}}$ and $\mathrm{7.53}\times \mathrm{1}0^{-\mathrm{18}}\,{\mathrm{m}}^{\mathrm{2}}$, respectively. Whereas curves 1–3 in panel (c) represent $h_0=\mathrm{115}$, $\mathrm{125}$ and $\mathrm{135}$ nm, respectively. Panels (b) and (d) show the variation of ${{\varOmega }}_{{M}}$ (black solid line) and ${{\varLambda }}_{{M}}$ (blue dashed line) with $Da$ corresponding to panels (a) and (c), respectively. The other essential parameters used for these simulations are shown in table 1.

Figure 5

Figure 5. Neutral stability curves from GLSA showing the variation of $K$ with ${\textit{Ra}}$ by varying $\psi _{0}$($h_{0}(=100$ nm) and $\mu _{l}(=500$Pa) are kept constant), $\mu _{l}$ ($h_{0}(=100$ nm) and $\psi _{0}(=100$ V) are kept constant) for $Da = 10^{-1}$ in panels (a) and (b), respectively. Panels (d) and (e) show the variation of $K$ with $Da$ by varying $\kappa$($h_{0}(=100$ nm) is kept constant) and $h_{0}$($\kappa =1.00\times 10^{-15}$$\textrm {m}^{\textrm {2}}$) for ${\textit{Ra}} = 1.77 \times 10^{4}$, respectively. The circle indicates the critical point $(K_{{C}}, Ra_{{C}} )$ of the curves shown in (a) and (b) and the critical point $(K_{{C}}, Da_{{C}} )$ of the curves shown in (d) and (e). Panels (c) and (f) show the variation of critical wavelength ${{\varLambda }}_{{C}}={\mathrm{2}\pi }/{K_{{C}}}$ with critical Rayleigh number (${\textit{Ra}}_{{C}}$) and critical Darcy number $(Da_{{C}} )$, respectively.

Figure 6

Figure 6. The GLSA results showing the effect of the filling ratio $\upsilon = h_0/d$. Panels (a) and (b) show the variation of $ {\varOmega }_{{M}}$ and ${\varLambda }_{{M}}$ with $\upsilon$ (by varying $d$) for a constant $Da=10^{-2}$. Panels (c)–(h) show the contours of ${\varLambda }_{{M}}$ in a ${\textit{Ra}}-Da$ plane for $\upsilon =0.4$ (c–e) and $\upsilon =0.6$ (f–h). The other essential parameters used for these simulations are shown in table 1.

Figure 7

Figure 7. Three-dimensional contours of ${\varLambda }_{{M}}$ (colour bar) in ${\textit{Ra}}$–$Da$–$\upsilon$ space. Panels (b)–(e) show the contours of ${\varLambda }_{{M}}$ in a ${\textit{Ra}}-Da$ plane for $\upsilon =0.34$, $\upsilon =0.43$, $\upsilon =0.53$ and $\upsilon =0.67$, respectively, for $h_0 = 100$ nm (varying $d$). The other essential parameters used for the presented simulation results are shown in table 1.

Figure 8

Figure 8. The GLSA results to exhibit the influence of dielectric contrast $\varepsilon _r=\varepsilon _l/\varepsilon _m$. Results presented in panels (a–c) (d–f) are obtained by varying $\varepsilon _l$ ($\varepsilon _m$) and keeping $\varepsilon _m (= 4.5)$ ($\varepsilon _l (=2.5)$) constant. Panels (a) and (d) show the variation of $ {\varOmega }$ with $K$ for different $\varepsilon _{r}$. Curves 1–5 in panel (a) correspond to $\varepsilon _r=0.02$, 0.20, 0.71, 1.31 and 1.80, respectively. Curves 1–5 in the panel (b) correspond to $\varepsilon _r=0.35$, 0.80, 2.08, 5.00 and 50.00, respectively. Panels (b) and (e) show the variation of $ {\varOmega }_{{M}}$ and ${\varLambda }_{{M}}$ with $\varepsilon _r$. Panels (c) and (f) present the neutral stability curves showing the variation of $K$ with $\varepsilon _{r}$. The other essential parameters used for these simulations are shown in table 1.

Figure 9

Figure 9. Three-dimensional contours of ${{\varLambda }}_{{M}}$ (colour bar) in ${\textit{Ra}}$–$Da$–$\varepsilon _r$ space. Panels (a)–(d) show the contours of ${\varLambda }_{{M}}$ in a ${\textit{Ra}}$–$Da$ plane for different $\varepsilon _r$ while $\varepsilon _m (=4.5)$ is kept constant. The other essential parameters used in the simulations are shown in table 1.

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