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Deformation and dewetting of liquid films under gas jets

Published online by Cambridge University Press:  27 October 2020

Chinasa J. Ojiako
Affiliation:
Department of Mathematical Sciences, Loughborough University, Loughborough LE11 3TU, UK Department of Chemical Engineering, Loughborough University, Loughborough LE11 3TU, UK
Radu Cimpeanu
Affiliation:
Mathematics Institute, University of Warwick, Zeeman Building, Coventry CV4 7AL, UK Mathematical Institute, Radcliffe Observatory Quarter, Andrew Wiles Building, Woodstock Road, Oxford OX2 6GG, UK Department of Mathematics, Imperial College London, London SW7 2AZ, UK
H. C. Hemaka Bandulasena
Affiliation:
Department of Chemical Engineering, Loughborough University, Loughborough LE11 3TU, UK
Roger Smith
Affiliation:
Department of Mathematical Sciences, Loughborough University, Loughborough LE11 3TU, UK
Dmitri Tseluiko*
Affiliation:
Department of Mathematical Sciences, Loughborough University, Loughborough LE11 3TU, UK
*
†Email address for correspondence: d.tseluiko@lboro.ac.uk

Abstract

We study the deformation and dewetting of liquid films under impinging gas jets using experimental, analytical and numerical techniques. We first derive a reduced-order model (a thin-film equation) based on the long-wave assumption and on appropriate decoupling of the gas problem from that for the liquid. The model not only provides insight into relevant flow regimes, but is also used in conjunction with experimental data to guide more computationally prohibitive direct numerical simulations of the full governing equations. A unique feature of our modelling solution is the use of an efficient iterative procedure in order to update the interfacial deformation based on stresses originating from computational data. We show that both gas normal and tangential stresses are equally important for achieving accurate predictions. The interplay between these techniques allows us to study previously unreported flow features. These include finite-size effects of the host geometry, with consequences for flow and vortex formation inside the liquid, as well as the specific individual contributions from the non-trivial gas flow components on interfacial deformation. Dewetting phenomena are found to depend on either a dominant gas flow or contact line motion, with the observed behaviour (including healing effects) being explained using a bifurcation diagram of steady-state solutions in the absence of the gas flow.

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Type
JFM Papers
Creative Commons
Creative Common License - CCCreative Common License - BY
This is an Open Access article, distributed under the terms of the Creative Commons Attribution licence (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted re-use, distribution, and reproduction in any medium, provided the original work is properly cited.
Copyright
© The Author(s), 2020. Published by Cambridge University Press
Figure 0

Figure 1. Schematic representation of the experimental set-up.

Figure 1

Figure 2. Experimental results for (a) an air jet of flow rate $0.15\ \mathrm {slpm}$ impinging onto a film of water of thickness $0.2\ \mathrm {mm}$ and (b) an air jet of flow rate $0.5\ \mathrm {slpm}$ impinging onto a film of water of thickness $1\ \mathrm {mm}$. The images show regions of width $2.6\ \mathrm {mm}$.

Figure 2

Figure 3. Schematic representation of a gas jet impinging onto the surface of a liquid in a cylindrical beaker.

Figure 3

Figure 4. Numerical solutions at steady state of the decoupled gas problem for the gas flow rate $q_g=1\ \mathrm {slpm}$ obtained using COMSOL. The colour scheme illustrates the gas speed in metres per second as indicated in the colour bars and the white thin lines show streamlines. (a) Gas jet impinging onto the interface modelled as a flat wall. (b) Gas jet impinging onto the interface modelled as a deformed wall, with the shape of the deformation obtained by solving the problem for the liquid film using the thin-film equation (3.51) with the gas stresses obtained from the solution shown in (a), when the interface is modelled as a flat wall.

Figure 4

Figure 5. Stresses exerted by the gas onto the gas–liquid interface modelled as a flat solid wall. (a–d) Correspond to normal stresses and (e–h) correspond to tangential stresses. (a,e) The stresses for the gas flow rate $q_g$ changing from $0.2$ to $2\ \mathrm {slpm}$ (red dashed and thick blue solid lines, respectively) with the increment of $0.2\ \mathrm {slpm}$. (b,e) Zooms of the stresses in the regions away from the centre. (c,g) The maxima of the stresses (blue solid lines) versus $q_g$ on the log-log scale. The red dashed lines have slopes $2$ and $1.2$ for the normal and tangential stresses, respectively. (d,h) The rescales stresses $N_s/q_g^2$ and $T_s/q_g^{1.2}$, respectively. Note that for the tangential stresses in panel (h) the horizontal axis is scaled as $R/q_g^{0.3}$.

Figure 5

Figure 6. Analytical fitting of stresses exerted by the gas onto the gas–liquid interface modelled as a flat solid wall. (a) Corresponds to the normal stress. The red dashed line shows the rescaled stress $N_s/q_g^2$ for $q_g=2$. The solid line corresponds to the analytical fit $f_1$ given by (5.1). (b) Corresponds to the tangential stress. The red dashed line shows the rescaled stress $T_s/q_g^{1.2}$ for $q_g=2$. The solid line corresponds to the analytical fit $f_2$ given by (5.3).

Figure 6

Figure 7. Numerical results for a gas jet of flow rate $q_g=0.2\ \mathrm {slpm}$ impinging onto a liquid film of thickness $h_0=0.5\ \mathrm {mm}$. (a,b) The normal and tangential stresses exerted by the gas on the interface and computed using the iterative procedure discussed in § 5.1. The first three iterations are shown: for a flat interface and for two subsequent deformed interfaces, as indicated in the legends. The stresses obtained using the scaling laws and analytical fits suggested in § 5.1 are also shown (green dash–dotted lines). (c) The resulting interface deformations at steady state obtained using Gerris and COMSOL for the fully coupled gas–liquid model, as well as the thin-film equation (3.51) with the iterative procedure, as indicated in the legend. An experimental result is also shown. (d) Streamlines in the liquid film obtained using the thin-film equation and COMSOL (the blue solid and red dotted lines, respectively).

Figure 7

Figure 8. Numerical results for a gas jet of flow rate $q_g=0.2\ \mathrm {slpm}$ impinging onto a liquid film of thickness $h_0=0.5\ \mathrm {mm}$. (a) The resulting interface deformations at steady state obtained using COMSOL for the fully coupled gas–liquid model (blue dashed line), as well as the thin-film equation (3.51) with the iterative procedure utilising gas stresses computed in COMSOL (black solid line) and the thin-film equation (3.51) with the analytically fitted gas stresses (green dash–dotted line). (b) Streamlines in the liquid film obtained using COMSOL and the thin-film equation with the fitted gas stress (the red dotted and blue solid lines, respectively).

Figure 8

Figure 9. Numerical results for a gas jet of flow rate $q_g=0.37\ \mathrm {slpm}$ impinging onto a liquid film of thickness $h_0=0.5\ \mathrm {mm}$. Shown are the resulting interface deformations at steady state obtained using the thin-film equation (3.51) with the iterative procedure and COMSOL for the fully coupled gas–liquid model, as indicated in the legend. The numerical formulations include the disjoining pressure (3.12) giving the equilibrium contact angle $\theta _{eq}=15^\circ$ and the precursor thickness $h_{eq}=0.03\ \mathrm {mm}$.

Figure 9

Figure 10. Numerical results for a gas jet of flow rate $q_g=0.2\ \mathrm {slpm}$ impinging onto a liquid film of thickness $h_0=0.5\ \mathrm {mm}$. Shown are the resulting steady-state interface deformations obtained with the thin-film equation where both the gas normal stress and the tangential stress are included (black solid line), where only the gas normal stress is included (red dashed line) and where only the gas tangential stress is included (blue dash–dotted line).

Figure 10

Figure 11. Amplitude of the interface deformation of a liquid film of thickness $0.5\ \mathrm {mm}$, computed by taking the difference between the liquid thickness at the beaker wall, $h(R_b,t_{end})$, and the liquid thickness at the beaker centre, $h(0,t_{end})$, depending on the gas flow rate on normal and log-log scales in (a and b), respectively (see the black solid lines). To compute the interface deformation, the thin-film equation with the analytically fitted gas stresses was used and it was integrated in time up to $t_{end}=5\ \mathrm {s}$ to ensure that steady-state solutions were reached. In (b) the red dashed line corresponds to $q_g^2$ and the blue dash–dotted line corresponds to $q_g^{2.1}\log (q_g)$.

Figure 11

Figure 12. Bifurcation diagrams of steady-state solutions of the thin-film equation (5.15) when the equilibrium contact angle is $\theta _{eq}=30^\circ$ and the precursor thickness is (a) $h_{eq}=0.03\ \mathrm {mm}$ or (b) $h_{eq}=0.015\ \mathrm {mm}$ showing the dependence of the dimensionless quantity $[h(0)-h(R_b)]/h_0$ on the undisturbed film thickness $h_0$. The branches of flat solutions are shown in black. The branches of solutions with a minimum at $R=0$ are below the horizontal line at zero (and are shown in blue). The branches of solutions with a maximum at $R=0$ are above the horizontal line at zero (and are shown in red). The parts of the branches corresponding to stable and unstable solutions are shown with solid and dashed lines, respectively. The primary bifurcation points on the branches of flat-film solutions are indicated with black filled circles. Empty circles correspond to turning points on the branches.

Figure 12

Figure 13. Steady-state solutions with a minimum at $R=0$ of the thin-film equation (5.15) when the average film thickness is $h_0=0.8\ \mathrm {mm}$, the equilibrium contact angle is $\theta _{eq}=30^\circ$ and the precursor thickness is $h_{eq}=0.03\ \mathrm {mm}$ (thick blue lines) or $h_{eq}=0.015\ \mathrm {mm}$ (thin magenta lines). The solid and dashed lines correspond to stable and unstable solutions, respectively.

Figure 13

Figure 14. (a) COMSOL numerical solutions for dewetting of a water film of initial thickness $0.2\ \mathrm {mm}$ induced by the gas jets of flow rates $q_g=0.2,$$0.4$ and $0.8\ \mathrm {slpm}$ (green solid, blued dotted and red dashed lines, respectively) obtained using $\theta _{eq}=30^\circ$ and $h_{eq}=0.01\ \mathrm {mm}$. The profiles correspond to time $t=1\ \mathrm {s}$, at which steady states are reached. (b) A top view for the final profile for an experiment of dewetting of a water film of thickness $0.2\ \mathrm {mm}$ induced by a gas jet of flow rate $0.4\ \mathrm {slpm}$.

Figure 14

Figure 15. COMSOL numerical solutions for dewetting of a water film of initial thickness $0.2\ \mathrm {mm}$ induced by the gas jets of flow rates $q_g=0.2,$$0.8$, $1,4$ and $2\ \mathrm {slpm}$, as indicated in the legend, obtained using $\theta _{eq}=15^\circ$ and $h_{eq}=0.01\ \mathrm {mm}$. The profiles correspond to time $t=1\ \mathrm {s}$, at which steady states are reached.

Figure 15

Figure 16. Numerical solutions for the evolution of a water film of thickness $0.5\ \mathrm {mm}$ under the gas jets of flow rates $q_g=0.2$, $0.3$, $0.4$ and $0.5\ \mathrm {slpm}$ (black, green, red and blue lines, respectively) obtained using $\theta _{eq}=30^\circ$ and $h_{eq}=0.03\ \mathrm {mm}$. The results obtained using Gerris, COMSOL and the thin-film equation are shown with the solid, dashed and dotted lines, respectively. (a) Profiles at time $t=1\ \mathrm {s}$. (b and c) Evolutions of the minimum and maximum values of the profiles, respectively.

Figure 16

Figure 17. COMSOL numerical solutions for the evolution of a water film of thickness $0.8\ \mathrm {mm}$ under the gas jets of flow rates $q_g=0.5$, $0.525$, $0.6$ and $0.7\ \mathrm {slpm}$ (black, green, red and blue lines, respectively) obtained using $\theta _{eq}=30^\circ$ and $h_{eq}=0.03\ \mathrm {mm}$. (a and b) Evolutions of the minimum and maximum values of the profiles, respectively. The gas flow was switched off at $t=0.25\ \mathrm {s}$.

Figure 17

Figure 18. COMSOL numerical solutions for the evolution of a water film of thickness $1\ \mathrm {mm}$ under the gas jets of flow rates $q_g=0.7$, $0.8$ and $0.9\ \mathrm {slpm}$ (black, red and blue lines, respectively) obtained using $\theta _{eq}=30^\circ$ and $h_{eq}=0.03\ \mathrm {mm}$. (a and b) Evolutions of the minimum and maximum values of the profiles, respectively. The gas flow was switched off at $t=0.2\ \mathrm {s}$.

Figure 18

Figure 19. Gerris numerical solutions for dewetting of a water film of thickness $1\ \mathrm {mm}$ induced by the gas jet of flow rate $q_g=1\ \mathrm {slpm}$ for $\theta _{eq}=15^\circ$, $30^\circ$, $45^\circ$, $60^\circ$, $90^\circ$, $135^\circ$ and $175^\circ$ as indicated in the legend. The profiles correspond to time $t=3\ \mathrm {s}$, at which steady states are reached.

Figure 19

Figure 20. An experimental result for the evolution of the contact angle that a drop of water makes with the acrylic polymer used in experiments for gas-jet induced dewetting measured using the drop shape analyser DSA100 by KRÜSS.

Ojiako et al. Supplementary Material

Dewetting dynamics for a thin lm of initial height h0 = 1mm being impinged by a gas jet of ow rate qg = 1 slpm, on a surface characterised by an equilibrium contact angle eq = 15. The gas-liquid interface is illustrated in black, while the background colour represents the norm of the velocity eld. The direct numerical simulation is per- formed using Gerris in an axisymmetric domain.
Download Ojiako et al. Supplementary Material(Video)
Video 3.8 MB

Ojiako et al. Supplementary Material

Dewetting dynamics for a thin lm of initial height h0 = 1mm being impinged by a gas jet of ow rate qg = 1 slpm, on a surface characterised by an equilibrium contact angle eq = 135. The gas-liquid interface is illustrated in black, while the background colour represents the norm of the velocity eld. The direct numerical simulation is per- formed using Gerris in an axisymmetric domain.
Download Ojiako et al. Supplementary Material(Video)
Video 8.4 MB

Ojiako et al. Supplementary Material

Experimental result for an air jet of ow rate qg = 1 slpm impinging onto a water lm of thickness 5 mm. The actual duration of the video is 3:6 s. However, the video is played at a 10 times slower rate resulting in the playback time of 36 s. It can be observed that the cavity oscillates for approximately 1:5 s before converging to a steady state.

Download Ojiako et al. Supplementary Material(Video)
Video 2.1 MB