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Elasto-inertial instability in torsional flows of shear-thinning viscoelastic fluids

Published online by Cambridge University Press:  23 April 2024

Rishabh V. More
Affiliation:
Department of Mechanical Engineering, Massachusetts Institute of Technology, Cambridge, MA 02139, USA
R. Patterson
Affiliation:
The Lubrizol Corporation, 29400 Lakeland Blvd., Wickliffe, OH 44092, USA
E. Pashkovski
Affiliation:
The Lubrizol Corporation, 29400 Lakeland Blvd., Wickliffe, OH 44092, USA
G.H. McKinley*
Affiliation:
Department of Mechanical Engineering, Massachusetts Institute of Technology, Cambridge, MA 02139, USA
*
†Email address for correspondence: gareth@MIT.EDU

Abstract

It is well known that inertia-free shearing flows of a viscoelastic fluid with curved streamlines, such as the torsional flow between a rotating cone and plate or the flow in a Taylor–Couette geometry, can become unstable to a three-dimensional time-dependent instability at conditions exceeding a critical Weissenberg ($Wi$) number. However, the combined effects of fluid elasticity, shear thinning and finite inertia (as quantified by the Reynolds number $Re$) on the onset of elasto-inertial instabilities are not fully understood. Using a set of cone–plate geometries, we experimentally explore the entire $Wi$–$Re$ phase space for a series of nonlinear viscoelastic fluids (with the dependence on shear rate $\dot{\gamma}$ quantified using a shear-thinning parameter $\beta _P(\dot {\gamma })$). We tune $\beta _P(\dot {\gamma })$ by varying the dissolved polymer concentration in solution. This progressively reduces shear thinning but leads to finite inertial effects before the onset of elastic instability, and thus naturally results in elasto-inertial coupling. Time-resolved rheometric measurements and flow visualization experiments allow us to investigate the effects of flow geometry, and document the combined effects of varying $Wi, Re$ and $\beta _P(\dot {\gamma })$ on the emergence of secondary motions at the onset of instability. The resulting critical state diagram quantitatively depicts the competition between the stabilizing effects of shear thinning and the destabilizing effects of inertia. We extend the curved streamline instability criterion of Pakdel & McKinley (Phys. Rev. Lett., vol. 77, no. 12, 1996, p. 2459) for the onset of purely elastic instability in curvilinear geometries by using scaling arguments to incorporate shear thinning and finite inertial effects. The augmented condition facilitates predictions of the onset of instability over a broader range of flow conditions, and thus bridges the gap between purely elastic and elasto-inertial curved streamline instabilities.

Information

Type
JFM Papers
Copyright
© The Author(s), 2024. Published by Cambridge University Press
Figure 0

Table 1.PIB polymer solution properties.

Figure 1

Figure 1.(a) Flow curve and (b) rate-dependent stress ratio $S_R=N_1(\dot {\gamma })/\sigma (\dot {\gamma })$ of viscoelastic fluids used in this study. The viscometric properties of the PIB solutions (filled symbols) show a strong shear-thinning behaviour, which can be modelled with the Cross model (solid lines in panel a) before the onset of instability with best-fit parameters presented in the inset of panel (a). The sudden jump in the viscosity and stress ratio values above a certain critical shear rate (hollow symbols) occurs due to the onset of time-dependent flow instabilities arising from a combination of elasticity and inertia.

Figure 2

Table 2.Best fit parameters for the inelastic Cross model for the stable, steady-state rate-dependent shear viscosity data (figure 1a) of various PIB solutions used in this study.

Figure 3

Figure 2.First normal stress difference $N_1$ plotted as a function of the shear stress $\sigma$ in a 40 mm $2^{\circ}$ geometry for all the PIB solutions used in this study. The data lie almost on a single curve irrespective of the polymer concentration in solution with a power-law best fit given by $N_1 \sim \sigma ^{1.96}$, which is very close to the ideal quadratic dependence of $N_1$ with $\sigma$ expected theoretically.

Figure 4

Figure 3.Time-dependent evolution in (a) shear stress and (b) the first normal stress difference of the 3 wt.% ($Re \lessapprox 1$) and the 1 wt.% ($Re \gtrapprox 10$) samples in a peak hold experiment at shear rates below (dotted lines) and above (solid lines) the critical shear rate for the onset of instability. The corresponding values of $Wi = N_1/2\sigma =A \sigma /2$ are also given. Power spectra for (c) shear stress and (d) the first normal stress difference $N_1$ for the unstable flows shown in panels (a) and (b) are shown as a function of dimensionless frequency $\tau _s f$, and all four different polymer concentrations probed in this study.

Figure 5

Figure 4.Snapshot of the unsteady torsional flow between a cone and plate with a diameter of 40 mm and $2^{\circ }$ cone angle visualized from below. (a-i) 3 wt. % PIB solution rotating at $\varOmega =3.5\ {\rm rad\ s}^{-1} (Re = 1.15, Wi = 31.02)$. (b-i) 1 wt.% PIB solution at $\varOmega =15\ {\rm rad}\ {\rm s} (Re = 39.8, Wi=16.41)$. The instability starts at the outer rim and propagates radially inwards. (a-ii) Kymograph showing the temporal evolution of the flow along the rectangular strip marked by the dashed lines in panel (a-i). (b-ii) Kymograph showing the time evolution of the flow in the rectangular region marked by the dashed lines in panel (b-i). The amplitude and the radial extent of the perturbations in the lower concentrated polymer solutions decrease with increasing fluid inertia.

Figure 6

Figure 5.Stress versus shear-rate data for the various PIB solutions used in this study for a continuous stress ramp-up experiment in a 40 mm $2^{\circ }$ cone-and-plate geometry. In the continuous stress ramp-up experiment, fluids were subjected to a linearly increasing stress given by $\sigma (t) = \sigma _0 ( 1+t/5\tau _s)$ (solid lines) up to a maximum stress (indicated by hollow black square symbols for each fluid) in the unstable time-dependent flow region. The stress was then reduced linearly from its maximum value (dotted lines) at the same rate as the ramp-up, and the instability was monitored by observing the resulting shear rate $\dot {\gamma }(t)$. Hysteresis in the critical shear rate can be inferred from whether the curve returns to its base state (shown by dashed lines, which is the Cross model fitted to the steady-flow curve data) or not. We observe that all the fluids undergo a hysteretic transition to an unsteady time-fluctuating state. The critical shear rate values measured from the stepped-up stress growth protocol are also shown as vertical arrows. The inset shows a hysteretic bifurcation curve in stepped shear rate ramp-up and ramp-down experiments for the 2 wt.% fluid.

Figure 7

Figure 6.(a) Critical state diagram for the onset of complex instability for three different geometries and four fluid compositions projected onto the $Wi$–$Re$ plane. The samples tested span approximately four orders of magnitudes in elasticity number, and the instability mechanism shifts from purely elastic to elasto-inertial as we reduce the polymer concentration. Shear thinning shifts the onset of instability to a higher $Re_c$ at a fixed $Wi$, as demonstrated by the two different curves representing the elasticity numbers defined by $El = Wi/Re$. The solid curve $El = Wi/Re$ incorporates the shear-thinning effect. The dashed lines are the zero shear-rate elasticity number $El_0=Wi_0/Re_0$ without considering shear thinning. (b) Shear-thinning parameter $\beta _P(\dot {\gamma })$ as a function of the shear rate and the critical shear rates for the onset of time-dependent flows for the different PIB solutions in different geometries. Symbols are experimentally determined critical values of $\dot {\gamma }$ and the associated flow parameters $Wi_c$ and $Re_c$.

Figure 8

Figure 7.(a) Predictions of the augmented purely elastic instability criterion incorporating the effects of shear thinning in fluid rheology (3.2) using the values of $\beta _P({\dot {\gamma _c}})$ shown in figure 6(b) for four different fluids used in four different geometries. Boger fluid results are also presented for comparison. It can be concluded that the data lie on different stability curves (dotted lines to guide the eye), which are shifted due to the presence of inertia. Hence, a single elasto-inertial stability curve should incorporate inertial effects. (b) Updated state diagram obtained by scaling the axes to incorporate the effects of fluid elasticity, inertia, shear thinning and geometry using (3.6). This state diagram describes the onset of elasticity over a wide range of $Re$ and $Wi$ spanning four decades in the elasticity number $El$ and four different shear-thinning viscoelastic fluids. Dashed lines show $68$ % confidence interval corresponding to one standard deviation interval.

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