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Exploration on flutter mechanism of a damaged transonic rotor blade using high-fidelity fluid–solid coupling method

Published online by Cambridge University Press:  25 October 2024

Chunxiu Ji
Affiliation:
School of Astronautics, Northwestern Polytechnical University, Youyi West Road 127#, Xi'an 710072, PR China
Zijun Yi
Affiliation:
School of Astronautics, Northwestern Polytechnical University, Youyi West Road 127#, Xi'an 710072, PR China
Dan Xie*
Affiliation:
School of Astronautics, Northwestern Polytechnical University, Youyi West Road 127#, Xi'an 710072, PR China
Earl H. Dowell
Affiliation:
Duke University, Durham, NC 27708-0300, USA
*
†Email address for correspondence: dxie@nwpu.edu.cn

Abstract

Structural damage in turbomachinery is a primary origin of aeronautic accidents, which is receiving increased attention. This study is thus focused on the aeroelastic analysis of damaged blades, including the onset of flutter and underlying mechanisms. First, a high-fidelity fluid–solid coupling system is established with computational fluid dynamics (CFD) and computational structural dynamics (CSD) technologies, via which the dynamic aeroelastic analysis is conducted based on static aeroelastic deformation. Second, a damaged rotor blade is parametrically modelled with variable damage levels, extents, and positions. Finally, the modal identification method of spectral proper orthogonal decomposition (SPOD) is applied to observe flow details and provide physical insight into the flutter mechanism for damaged blades. Numerical analysis finds that there is a critical damage level below which the aeroelastic stability is positively improved with increasing damage level; otherwise, a significant loss of stability is induced. The damage location and extent further affect this critical damage level and the change rate crossing the threshold. The simulation with CFD/CSD finds that the high pressure near the trailing edge induced from boundary layer separation suppresses vibrations in stable conditions, but motivates vibrations during flutter, which is because of the high-pressure spread to nearing blades. SPOD modes reveal that high-frequency disturbances with large scale are primary factors inducing flutter, which is further stimulated by the high-order disturbances with small scale. This study provides a crucial foundation for the fatigue prediction for rotor blades in service and the optimisation design for high-performance turbomachinery in the near future.

Information

Type
JFM Papers
Copyright
© The Author(s), 2024. Published by Cambridge University Press
Figure 0

Table 1. Basic design parameters of NASA Rotor67.

Figure 1

Figure 1. Single-passage mesh overview with an extend coarse inlet and outlet.

Figure 2

Figure 2. Schematic diagram of structural damage: (a) different fatigue failure positions of blades; (b) definition of damage parameters.

Figure 3

Figure 3. Schematic diagram of time-domain coupling solution.

Figure 4

Figure 4. Illustration of SPOD method modal extraction (Ji et al.2023).

Figure 5

Figure 5. Mesh-dependence test based on a rigid blade: (a) total pressure ratio; (b) adiabatic efficiency.

Figure 6

Figure 6. Contour plots of Mach number near the peak efficiency point (10 % span from the shroud): (a) experiment (Strazisar et al.1989); (b) uncoupled blade; (c) coupled blade at Case B.

Figure 7

Figure 7. Contour plots of Mach number near the stall point (10 % span from the shroud): (a) Experiment (Strazisar et al.1989); (b) uncoupled blade; (c) coupled blade at Case B.

Figure 8

Table 2. Solution cases of static aeroelastic analysis.

Figure 9

Figure 8. Solution of static aeroelastic configurations of Cases A, B and C: (a) $z$–$x$; (b) $y$–$z$.

Figure 10

Figure 9. Aerodynamic performance comparison: (a) total pressure ratio; (b) adiabatic efficiency.

Figure 11

Figure 10. Surface pressure distribution of ‘cold’ and ‘hot’ shapes for: (a) Case A; (b) Case B; and (c) Case C.

Figure 12

Figure 11. Contours of the pressure and surface streamline of ‘cold’ and ‘hot’ shapes for: (a) Case A; (b) Case B; and (c) Case C.

Figure 13

Figure 12. Dynamic aeroelastic response: (a) time history for ‘cold’ and ‘hot’ shape near stall; (b) damping coefficient of the working area.

Figure 14

Figure 13. Structural load at the maximum point: (a) deformation at the LE, 1/3 from the LE, 2/3 from the LE and the TE; (b) equivalent elastic strain at the LE, 1/3 from the LE, 2/3 from the the LE and the TE; (c) equivalent stress at 10 %, 30 % and 70 % span from the shroud; (d) equivalent stress at 1/3 and 2/3 from the LE of the pressure surface and the suction surface.

Figure 15

Figure 14. Damping coefficient $\zeta$ for varying $S=0.1$–$1$, $l_d=0.3$, 0.5 and $0.7$ with $h_d=0.3$ fixed.

Figure 16

Figure 15. Damping coefficient $\zeta$ for varying $S=0.1$–$1$, $l_d=0.2$ and $0.4$ with $h_d=0.6$ fixed and $l_d=0.2$ with $h_d=0.8$.

Figure 17

Figure 16. Dynamic aeroelastic for varying $P_{rc}=1.668$–$1.688$ with $Sr=0.2$, $h_d=0.3$ and $l_d=0.7$ fixed: (a) displacement in time history; (b) damping coefficient.

Figure 18

Figure 17. Aerodynamic force for varying $P_{rc}=1.668$–$1.688$ with $Sr=0.2$, $h_d=0.3$ and $l_d=0.7$ fixed.

Figure 19

Figure 18. Pressure distribution at $t=0.0200$, $0.0205$, $0.0210$, $0.0215$ and $0.0220$ s of 10 % span from the shroud.

Figure 20

Figure 19. Mach number distribution at $t=0.0200$, $0.0205$, $0.0210$, $0.0215$ and $0.0220$ s and vorticity distribution at $t=0.0225$ and $0.0230$ s of 10 % span from the shroud.

Figure 21

Figure 20. SPOM energy spectrum: (a) $P_{rc}=1.688$; (b) $P_{rc}=1.675$.

Figure 22

Figure 21. The first- and second-order SPOMs of 5 % span from the shroud at $P_{rc}=1.688$: (a) first order at $f_{1}$; (b) first order at $f_{2}$; (c) first order at $f_{3}$; (d) second order at $f_{1}$; (e) second order at $f_{2}$; ( f) second order at $f_{3}$.

Figure 23

Figure 22. The first- and second-order SPOMs of span-wise stream surface at $P_{rc}=1.688$: (a) first order at $f_{1}$; (b) first order at $f_{2}$; (c) first order at $f_{3}$; (d) second order at $f_{1}$; (e) second order at $f_{2}$; ( f) second order at $f_{3}$.

Figure 24

Figure 23. The first- and second-order SPOMs of 5 % span from the shroud at $P_{rc}=1.675$: (a) first order at $f_{1}$; (b) first order at $f_{2}$; (c) first order at $f_{3}$; (d) second order at $f_{1}$; (e) second order at $f_{2}$; ( f) second order at $f_{3}$.

Figure 25

Figure 24. The first- and second-order SPOMs of span-wise stream surface at $P_{rc}=1.675$: (a) first order at $f_{1}$; (b) first order at $f_{2}$; (c) first order at $f_{3}$; (d) second order at $f_{1}$; (e) second order at $f_{2}$; ( f) second order at $f_{3}$.