Losses induced by tip clearance limit decisive improvements in the system efficiency and aerodynamic operational stability of aero-engine axial compressors. The tendency towards even lower blade heights to compensate for higher fluid densities aggravates their influence. Generally, it is emphasised that the tip clearance should be minimised but remain large enough to prevent collisions between the blade tip and the casing throughout the entire mission. The present work concentrates on the development of a preliminary aero-engine axial compressor casing design methodology involving meta-modelling techniques. Previous research work at the Institute for Turbomachinery and Flight Propulsion resulted in a Two-Dimensional (2D) axisymmetric finite element model for a generic multi-stage high-pressure axial compressor casing. Subsequent sensitivity studies led to the identification of significant parameters that are important for fine-tuning the tip clearance via specific flange design. This work is devoted to an exploration of the potential of surrogate modelling in preliminary compressor casing design with respect to rapid tip clearance assessments and its corresponding precision in comparison with finite element results. Reputed as data-driven mathematical approximation models and conceived for inexpensive numerical simulation result reproduction, surrogate models show even greater capacity when linked with extensive design space exploration and optimisation algorithms.

Compared with high-fidelity finite element simulations, the reductions obtained in computational time when using surrogate models amount to 99.9%. Validated via statistical methods and dependent on the size of the training database, the precision of surrogate models can reach down to the range of manufacturing tolerances. Subsequent inclusion of such surrogate models in a parametric optimisation process for tip clearance minimisation rapidly returned adaptions of the geometric design variables.

Increasing demand for commercial air travel is projected to have additional environmental impact through increased emissions from fuel burn. This has necessitated the improvement of aircraft propulsion technologies and proposal of new concepts to mitigate this impact. The hybrid-electric aircraft propulsion system has been identified as a potential method to achieve this improvement. However, there are many challenges to overcome. One such challenges is the combination of electrical power sources and the best strategy to manage the power available in the propulsion system. Earlier methods reviewed did not quantify the mass and efficiency penalties incurred by each method, especially at system level. This work compares three power management approaches on the basis of feasibility, mass and efficiency. The focus is on voltage synchronisation and adaptation to the load rating. The three methods are the regulated rectification, the generator field flux variation and the buck-boost. This comparison was made using the propulsion system of the propulsive fuselage aircraft concept as the reference electrical configuration. Based on the findings, the generator field flux variation approach appeared to be the most promising, based on a balance of feasibility, mass and efficiency, for a 2.6MW system.

This paper presents a performance analysis on a novel engine concept, currently under development, in order to achieve hybrid air-breathing rocket technology. A component-level approach has been developed to simulate the performance of the engine at Mach 5, and the thermodynamic interaction of the different working fluids has been analysed. The bypass ramjet duct has also been included in the model. This facilitates the improved evaluation of performance parameters. The impact of ram drag induced by the intake of the engine has also been demonstrated. The whole model is introduced into a multi-platform application for aeroengine simulation to make it accessible to the interested reader. Results show that the bypass duct modelling increases the overall efficiency by approximately 7%. The model calculates the specific impulse at approximately 1800 seconds, which is 4 times higher than any chemical rocket.

An unusual philosophical approach is proposed here to decarbonise larger civil aircraft that fly long ranges and consume a large fraction of civil aviation fuel. These inject an important amount of carbon emissions into the atmosphere, and holistic decarbonising solutions must consider this sector. A philosophical–analytical investigation is reported here on the feasibility of an airliner family to fly over long ranges and assist in the elimination of carbon dioxide emissions from civil aviation.

Backed by state-of-the-art correlations and engine performance integration analytical tools, a family of large airliners is proposed based on the development and integration of the body of a very large two-deck four-engine airliner with the engines, wings and flight control surfaces of a very long-range twin widebody jet. The proposal is for a derivative design and not a retrofit. This derivative design may enable a swifter entry to service.

The main contribution of this study is a philosophical one: a carefully evaluated aircraft family that appears to have very good potential for first-generation hydrogen-fuelled airliners using gas turbine engines for propulsion. This family offers three variants: a 380-passenger aircraft with a range of 3,300nm, a 330-passenger aircraft with a range of 4,800nm and a 230-passenger aircraft with a range of 5,500nm. The latter range is crucially important because it permits travel from anywhere in the globe to anywhere else with only one stop. The jet engine of choice is a 450kN high-bypass turbofan.

The potential to recover waste heat from the exhaust gases of a turboprop engine and produce useful work through an Organic Rankine Cycle (ORC) is investigated. A thermodynamic analysis of the engine’s Brayton cycle is derived to determine the heat source available for exploitation. The aim is to use the aircraft engine fuel as the working fluid of the organic Rankine cycle in order to reduce the extra weight of the waste heat recovery system and keep the thrust-to-weight ratio as high as possible. A surrogate fuel with thermophysical properties similar to aviation gas turbine fuel is used for the ORC simulation. The evaporator design as well as the weight minimisation and safety of the suggested application are the most crucial aspects determining the feasibility of the proposed concept. The results show that there is potential in the exhaust gases to produce up to 50kW of power, corresponding to a 10.1% improvement of the overall thermal efficiency of the engine.